REFERENCE NUMBER: A-2471
INDUSTRIAL ELECTROSPINNING MACHINE
A MASS PRODUCTION MACHINE OF ELECTROSPINNING. ALUMINUM FRAME STRUCTURE MAKES IT POSSIBLE FOR EXTENDING DIFFERENT FUNCTIONS. THE SPINNERET USED IS MULTI-NEEDLE ARRAYS, FROM 64 TO 384 NEEDLES ARE EQUIPPED. THE LENGTH AND WIDTH CAN BE MADE ACCORDING TO CUSTOMER'S REQUIREMENT. ROLL TO ROLL COLLECTOR AND CONTINUOUS COLLECTOR CAN BE USED BASED ON THE THICKNESS OF REQUIRED FIBER SHEET. FOR SOLUTIONS, A MULTI-CHANNEL PUMP WILL BE SUPPLIED FOR LONG TIME PRODUCTION OR NONE-STOP PRODUCTION.
FEATURES:
- EQUIPPED WITH BOTH POSITIVE & NEGATIVE HIGH VOLTAGE SUPPLY DEVICES
- EQUIPPED WITH UNWINDING & WINDING MACHINES
- CONTINUOUS ELECTROSPINNING & WINDING
- ALUMINUM ALLOY FRAME STRUCTURE, MULTI-FUNCTIONS EXPANSIBLE
- MULTI-NEEDLES IN ARRAYS. 16 NEEDLES X N ROWS, UP TO 384 NEEDLES
- SPINNERET MOVING MACHINERY ENSURES EVEN FIBER SHEET
- ONLINE AUTO-CLEAN DEVICE FOR NEEDLES
- THICKNESS OF THE FIBER SHEET IS CONTROLLABLE
- CE & FCC CERTIFICATE
SPINNERET
STANDARD:16 NEEDLES X 8 GROUPS =128 NEEDLES (THE NUMBER OF NEEDLES CAN BE ADJUSTED FREELY ACCORDING TO THE REQUIREMENTS OF USE)
X-Y-Z MOTION SYSTEM
- THE NOZZLE CAN BE MOVED UP AND DOWN IN THE Z DIRECTION THROUGH THE TOUCH SCREEN CONTROL TO DETERMINE THE APPROPRIATE SPINNING DISTANCE.
- THE NOZZLE CAN MOVE BACK AND FORTH ALONG THE YAXIS DIRECTION OF THE TANGENT DIRECTION OF THE RECEIVING FILM TO PREPARE A UNIFORM FIBER FILM.
- THE NOZZLE AUTOMATIC ONLINE CLEANING DEVICE SCANS ALONG THE X-AXIS DIRECTION.
COLLECTOR
- STAINLESS STEEL PLATE / MESH SERVES AS A CARRIER FOR THE FIBER MEMBRANE SUBSTRATE.
- CONNECTED WITH NEGATIVE HIGH VOLTAGE.
- RECEIVER BOARD WIDTH: 500 mm
- SPINNING DISTANCE: 80 TO 300 mm ADJUSTABLE
WINDER AND UNWINDER
- AUTOMATICALLY CALCULATE THE ROLL DIAMETER OF THE LOADED MATERIAL AND CONTROL THE TENSION BETWEEN THE UNWINDING AND SPINNING SECTIONS.
- CONSTANT FEEDING SPEED. THE FEEDING SPEED RANGE IS 0 TO 5000 mm / min.
- ONLINE HOT PRESSING FUNCTION MODULE. AFTER THE SPINNING IS COMPLETED, BEFORE THE WINDING, A TEMPERATURE-CONTROLLED HOT PRESSING DEVICE (ROOM TEMPERATURE TO 60 ° C) IS USED FOR HOT PRESSING. (OPTIONAL THIRD LAYER MATERIAL STICKING AND REWINDING DEVICE).
- CAN BE OPERATED BY TOUCH SCREEN.
- DO NOT USE METAL FILM AS THE RECEIVING CARRIER.
SYRINGE PUMP
- 200ML X 4N CHANNEL
- FLOW RATE: 0.1ML / H TO 1280 ML / H
- SPECIALLY DESIGNED FOR ELECTRO-SPINNING AND RESISTANT TO HIGH VOLTAGE.
HIGH VOLTAGE DEVICE
-0 TO 50KV, DIGITAL DISPLAY
--50KV ~ 0 KV, DIGITAL DISPLAY
-OUTPUT CURRENT: <1 MA
-CONTINUOUSLY ADJUSTABLE
CONTROL SYSTEM
-PLC CONTROL SYSTEM, 7-INCH TOUCH SCREEN.
-CONTROL THE MOVEMENT OF THE NOZZLE.
-CONTROL THE NOZZLE TO MOVE UP AND DOWN.
-YOU CAN SET THE MOVEMENT TIME, STROKE AND SPEED OF THE NOZZLE.
-CONTROL THE FREQUENCY OF NOZZLE CLEANING.
-SPINNING PROCESS PARAMETER RECORDS.
ENVIRONMENTAL CONTROL SYSTEM
-PROVIDE INTERFACE TO LET IN DRY AMBIENT HUMIDITY
AIR.
-AN EXTERNAL DEHUMIDIFIER CAN BE USED TO CONTROL THE AMBIENT HUMIDITY. THE EXTERNAL DEHUMIDIFIER NEEDS TO BE SELECTED ACCORDING TO THE SIZE OF THE WORKSHOP. THIS EQUIPMENT DOES NOT INCLUDE THIS DEHUMIDIFIER.
EXHAUST SYSTEM
-BOTTOM UP, AND FOUR FANS ARE PUMPED AT THE SAME TIME.
-THE DISCHARGE VOLUME OF A SINGLE UNIT IS 5 TO 150 M3 / H, AND THE RATE IS ADJUSTABLE. THE
COMBINED DISCHARGE VOLUME OF THE TWO EXHAUST FANS IS 10 TO 300M3 / H. THE EXTRACTOR IS DRAWN FROM THE MIDDLE. IN THIS WAY, THE HIGH-SPEED AIR VENTILATION MINIMIZES THE RELATIVE DISTURBANCE TO THE SPINNING. THE EXHAUST FAN IS A SILENT EXHAUST FAN.
SAFETY
-AUTOMATIC POWER-OFF DEVICE FOR OPENING THE DOOR.
-RESIDUAL STATIC ELECTRICITY REMOVAL DEVICE.
-EMERGENCY STOP SWITCH.
-GROUND AT MULTIPLE POINTS.
-ALARM DEVICE AFTER THE CONTROL PARAMETERS EXCEED THE LIMIT.
CHAMBER
-THE CHAMBER IS MADE OF ALUMINUM ALLOY FRAME.
-THE FRONT AND SIDE WINDOWS OF THE CABINET ARE MADE OF TEMPERED GLASS.
-MULTI-POINT TEMPERATURE AND HUMIDITY COLLECTION AND DISPLAY.
-THE PROCESS CAN BE OBSERVED WITH THE NAKED EYE.
-AIR INLET: HOT AND DRY AIR CAN BE INTRODUCED TO QUICKLY ADJUST THE HUMIDITY INSIDE THE CHAMBER.
POWER SOURCE
-220 VOLTS AND 50/60 Hz
-TOTAL POWER: 10KW
NUMBER OF NEEDLES: 128 NEEDLES (THE NUMBER OF NEEDLES CAN BE ARBITRARILY REDUCED ACCORDING TO THE SOLVENT USAGE)
FLOW RATE OF EACH NEEDLE: (~ 3ML ± 50%) / HOUR
TOTAL FLOW OF THE WHOLE MACHINE: ABOUT (400ML ± 50%) / HOUR
SOLUTION CONCENTRATION: 10 TO 20%
8 HOURS SOLUTION PROCESSING CAPACITY: ABOUT (3L ± 50%) / 8 HOURS
SOLID CONTENT (WEIGHT OF FIBER PRODUCED): (300G ± 50%) / 8 HOURS
ACCORDING TO THE APPROXIMATE PRODUCTION OF FIBER MATERIAL WITH A GRAM WEIGHT OF 2GSM.
WINDING AND UNWINDING SPEED: 50M / H
MATERIAL WIDTH: 0.5 METERS
FABRIC AREA PRODUCED PER HOUR: 25 SQUARE METERS
FABRIC AREA PRODUCED IN 8 HOURS: 200 SQUARE METERS
FABRIC AREA PRODUCED IN 24 HOURS: 600 SQUARE METERS
BASED ON THE PRODUCTION OF FIBER MATERIAL WITH A GRAMMAGE OF 0.02G / ㎡, APPROXIMATELY:
WINDING AND UNWINDING SPEED: 5000M / H
MATERIAL WIDTH: 0.5 METERS
FABRIC AREA PRODUCED PER HOUR: 2500 SQUARE METERS
FABRIC AREA PRODUCED IN 8 HOURS: 20,000 SQUARE METERS
FABRIC AREA PRODUCED IN 24 HOURS: ABOUT 60,000 SQUARE METERS
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REFERENCE NUMBER: A-2477
ADVANCED LEVEL SINGLE NOZZLE ELECTROSPINNING UNIT - DRUM COLLECTOR
MACHINE IS A LABORATORY SCALE ELECTROSPINNING UNIT WITH A SINGLE NOZZLE. THE STANDARD MACHINES HAVE A 500 RPM ROTATING DRUM COLLECTOR AND A FLAT COLLECTOR. THERE ARE OPTIONAL ACCESSORIES UPON REQUEST FOR FUNCTIONALITY IMPROVEMENT. OPERATION PARAMETERS LIKE THE NEEDLE-COLLECTOR DISTANCE AND HIGH VOLTAGE VALUE COULD BE AUTOMATICALLY ADJUSTED FROM THE USER PANEL, WITH HIGH PRECISION. THE SYSTEM COMES WITH AN ENCLOSED CABINET MAKING IT POSSIBLE TO ADD TEMPERATURE AND RELATIVE HUMIDITY CONTROL SYSTEMS.
SPECIFICATIONS:
SPINNING-TYPE: BOTTOM-UP SPINNING
CHASSIS: ELECTROSTATICALLY PAINTED STEEL
FEEDING AREA MATERIAL: PE 1000 (HIGH DENSITY, CHEMICAL RESISTANT)
COLLECTOR MATERIAL: 7000 SERIES ALUMINUM ALLOY, STAINLESS STEEL
LED ILLUMINATION
EXHAUST FAN
ATMOSPHERE CONTROL (OPTIONAL)
TOTAL WEIGHT: APPROX.150 KGS
DIMENSIONS: 770 X 675 X 1040 mm
HIGH VOLTAGE POWER SUPPLY
VOLTAGE RANGE: 0 TO 40 KV
VOLTAGE PRECISION: 0.1 KV
MAX CURRENT: 0.125 MA
HIGH PRECISION MICRO PUMP
FLOW RATE: 0.01 TO 4464 ML/H (BD 60 ML SYRINGE)
FLOW RATE PRECISION: 0.01 ML/H
AVAILABLE SYRINGES STANDARD: ALL TYPES ARE AVAILABLE
FEEDING AREA
NUMBER OF NOZZLES: 1 NOZZLE
NOZZLE MATERIAL: ELECTRICALLY CONDUCTIVE STAINLESS STEEL
NOZZLE INNER DIAMETER: 0.8 mm
COMPATIBLE WITH STANDARD SYRINGE NOZZLES
MINIMUM REQUIRED SOLUTION FOR SINGLE NOZZLE FEEDING: 2 ML
SPINNING DISTANCE
DISTANCE BETWEEN NOZZLE AND COLLECTOR: 33.5 TO 233.5 mm
DISTANCE ADJUSTMENT PRECISION: 1 mm
ROTATING COLLECTOR
DRUM COLLECTOR
MATERIAL: ALUMINUM
DIMENSIONS OF DRUM: 100 X 150 mm
FIBER DEPOSITION AREA: 314 X 150 mm
DRUM ROTATING SPEED: 100 TO 500 RPM
SURFACE SPEED: 52.3 CM/S TO 261.6 CM/S
STATIONARY PLATE COLLECTOR
MATERIAL: STAINLESS STEEL
DIMENSIONS OF STATIONARY PLATE: 370 X 130 mm
UNIQUE USER INTERFACE
9" TOUCH SCREEN CONTROL PANEL WITH WELL DESIGNED USER FRIENDLY INTERFACE
FULLY ABLE TO CONTROL ALL PARAMETERS
SAVING & RECALLING ALL PARAMETERS VIA RECIPE & RECALL FUNCTION
SAFETY FUNCTION
SAFE DOOR
EMERGENCY BUTTON & SAFETY RELAY
HV WARNING LIGHT
ELECTRICAL ISOLATED & GROUNDED CABINET
OVER CURRENT PROTECTION
FULLY SEALED CABINET
TECHNICAL REQUIREMENTS
POWER: 220 VOLTS AND 50/60 HZ @ MAX 25A
GROUNDING: EXTERNAL GROUNDING LINE
AREA: MIN. 1000 X 1000 mm WORKBENCH ABLE TO CARRY MINIMUM 150 KGS.
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