Search results for: '400/550'
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REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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- TT-7680 SIEMENS SST 400 CONDENSING STEAM TURBINE, YEAR 2011, 50/60Hz, 30 MWTT-7680 SIEMENS SST 400 CONDENSING STEAM TURBINE, YEAR 2011, 50/60Hz, 30 MW SIEMENS SST 400 YEAR 2011 TYPE: SST 400 CONDENSING STEAM TURBINE WITH FOUR BLEEDS AND ONE EXTRACTION TURBOSE OUTPUT: (AT GENERATOR TERMINALS) NORMAL 30 MW MAXIMAL 31.88 MW MINIMAL 4.5 MW QUANTITY: 4 Learn More
- GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mmREFERENCE NUMBER: T-6756 GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER YEAR: 2012, HAS NEVER BEEN INSTALLED WORKING WIDTH: 3200mm (AFTER EDGE TRIM) CAPACITY: 1400 KG/H (BEFORE EDGE TRIM) RANGE OF WEIGHTS: 80 TO 3500 G/M2 THICKNESS: MAX. 250mm WEB DENSITY: 5 TO 80 KG/M3 WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN] 80 298 18.0 100 370 18.0 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 CONSISTING OF: • BALE OPENING BRAND: GRAUTE 3X BALE OPENER (BO 150) 1X FINE OPENER (FO 125) 2X TRANSPORT FAN (TFF 30) 2X FILLING CAGE (FC 150) 3X WEIGHTING PLATE SYSTEM (WPS 150) 2X CONTINUOUS MIXING OPENER • BLENDING AND FEEDING BRAND: GRAUTE 1X LARGE VOLUME BLENDER (LVB 150) 2X TRANSPORT FAN (TFF 30) 1X METAL DETECTOR (DMX) 1X BUFFER EQUIPMENT (PO 175) • AIRLAY-CARDING BRAND: GRAUTE 1X CARD FEEDING UNIT (CFV 344) 1X WEIGHTING PLATE SYSTEM (WPS 344) 1X AIR-WEB FORMER (AWF 344) 1X HIGH LOFT OUTLET 2X TRANSPORT FAN (TFF 30) 1X DUST FAN (DF 25) 1X FILTER STATION 1X CONTINUOUS MISSING OPENER (CMO 80) 1X CONVEYOR BELT (CB 80) • TOPCON DOUBLE BELT OVEN BRAND: SCHOTT & MEISSNER 2X 3M TOPCON HEATING SECTIONS 2X DIRECT HEATING BY GAS BLOWER BURNER 300KW 2X CIRCULATING AIR BLOWER 25000M3/H; 15KW 1X EXHAUST AIR FAN 6000M3/H; 3KW 2X TOPCON COOLING SECTIONS 1X EXHAUST AIR BLOWER 28000M3/H; 15KW 1X FRESH AIR BLOWER 28000M3/H; 15KW TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED • CUTTING MACHINE BRAND: SCHOTT & MEISSNER 1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm TRANSPORT BELT FOR CROSS CUTTING UNIT SAFETY FENCES ON THE CUTTING MACHINE • WINDER BRAND: SCHOTT & MEISSNER OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm 1X ASCENDING BATCH WINDER, MAX. Ø 1500mm • ADDITIONAL MULTI-MOTOR AC DRIVES CONTROL PANEL AND COMMAND PANEL MACHINE IS AVAILABLE FOR IMMEDIATE SALE COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED SPECIFICATION OF NONWOVEN LINE SCHOTT & MEISSNER NONWOVEN LINE FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086 CONSISTING OF: PARAGRAPH §1 1. BALE OPENING EXECUTED AS FOLLOWS • 1X BALE OPENER (BO 150) • 1X FINE OPENER (FO 125) • 1X TRANSPORT FAN (TFF 30) • 2X FILLING CAGE (FC 150) • 2X BALE OPENER (BO 150) • 3X WEIGHING PLATE SYSTEM WPS 150 • 2X CONTINUES MIXING OPENER (CMO 150) • 1X TRANSPORT FAN (TFF 30) 2. BLENDING AND FEEDING EXECUTED AS FOLLOWS • 1X LARGE VOLUME BLENDER (LVB 150) • 1X TRANSPORT FAN (TFF 30) • 1X METAL DETECTOR DMX • 1X BUFFER EQUIPMENT (PO 175) • 1XTRANSPORT FAN (TFF 30) 3. AIRLAY-CARDING EXECUTED AS FOLLOWS • 1X CARD FEEDING UNIT CFV 344 • 1X WEIGHING PLATE SYSTEM WPS 344 • 1X AIR-WEB FORMER AWF 344 • 1X HIGH LOFT OUTLET • 1X TRANSPORT FAN (TFF 35) • 1X DUST FAN (DF 25) • 1X FILTER STATION • 1X CONTINUES MIXING OPENER (CMO 80) • 1X CONVEYOR BELT (CB 80) • 1X TRANSPORT FAN (TFF 30) 4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH EXECUTED AS FOLLOWS • 2X 3M TOPCON®LP HEATING SECTIONS • 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW • 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW • 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW • 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS • 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW • 1X FRESH AIR BLOWER 28,000 M3/H; 15KW • TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM • MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED 5. SCHOTT & MEISSNER CUTTING MACHINE EXECUTED AS FOLLOWS • 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm • 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES • 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • TRANSPORT BELT FOR CROSS CUTTING UNIT • SAFETY FENCE FOR CUTTING MACHINE 6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT EXECUTED AS FOLLOWS • OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm • 1X ASCENDING BATCH WINDER, MAX. 0 1500mm 7. MULTI-MOTOR AC DRLVE(S) 8. CONTROL PANEL AND COMMAND PANEL 9. SUPERVISION OF FINAL ASSEMBLY AND START-UP ENVIRONMENTAL DETAILS SITE ALTITUDE ≤ 1000 MUNN TEMPERATURE 10 °C... ≤35 °C RELATIVE AIR HUMIDITY 65% ± 5% ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR DESIGN DATA MATERIAL IN USE CARDED AND AIRTAID NONWOVEN FIBRES PES + BICO MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER FIBRE FINESS 3.3...6.7 DTEX FIBRE LENGTH 38 TO 60mm METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE) PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE) END PRODUCT WADDINGS / INSULATION RANGE OF WEIGHTS 80...3500 G/M2 FINAL PRODUCT THICKNESS MAX. 250mm WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE) FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE) WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm FINISH PRODUCT WIDTH MAX. 3200mm PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS) MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20) REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS) TECHNICAL SPECIFICATION 1. BALE OPENING 1X BALE OPENER TYPE: BO 150 FIBRE IN USE: BICO WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE POWER INSTALLED: EACH APPROX. 5 KW 1X FINE OPENER TYPE: FO 125 FIBRE: BICO WORKING WIDTH: 1250mm MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 9 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X FILLING CAGE TYPE: FC 150 WORKING WIDTH: 1500mm WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW 2X BALE OPENER TYPE: BO 150 FIBRE IN USE: PES WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS. POWER INSTALLED EACH APPROX. 5.6 KW 3X WEIGHING PLATE SYSTEM TYPE: WPS 150 WORKING WIDTH 1500mm FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER 2X CONTINUES MIXING OPENER TYPE: CMO 150 WORKING WIDTH 1500mm WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING POWER INSTALLED: APPROX. 13 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 7.5 KW 2. BLENDING AND FEEDING 1X LARGE VOLUME BLENDER TYPE: LVB 150 WORKING WIDTH: 1500mm FILLING LENGTH: 4000mm FILLING HEIGHT: APPROX 2000mm TOTAL HEIGHT: APPROX. 5200mm FILLING CAPACITY: APPROX 12 M3 FEED BY 1 CYCLON CYC 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW 1X METAL DETECTOR TYPE: DMX WITH REMOVING DEVICE (BAC) FOR FERROUS PARTS DETECTOR WITH ELECTRONIC APPARATUS SPECIAL PVC PIPE WITH CONNECTIONS ELECTRIC-PNEUMATIC VALVE BOX COLLECTING SILO 1X BUFFER EQUIPMENT TYPE: PO 175 WORKING WIDTH: 1750mm WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND SUCTION CHANNEL MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 3 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 6,00 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 3. AIRLAY-CARDING TX CARD FEEDING UNIT TYPE: CFV 344 WORKING WIDTH 3440mm WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE MODE OF DRIVES: AC. ACF POWER INSTALLED: APPROX 7 KW 1X WEIGHING PLATE SYSTEM TYPE: WPS 344 WORKING WIDTH 3440mm FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER AIR-WEB FORMER TYPE: AWF 344 WORKING WIDTH 3440mm WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY TAKE OFF DEVICE FOR RANDOMISED WEB. KIND OF INLET OVERHEAD INLET WITH FEED ROLL 2 TRANSFER ROLLS Ø 413mm AND Ø 550mm 2 WORKER ROLLS Ø 260mm 1 STRIPPER ROLL Ø 180mm COVERED TURBO ROLL Ø 600mm ADJUSTABLE AIR-LAY FORMING CHANNEL METALLIC WIRE FOR ALL ROLLS BLOWING FAN FOR FIBRE DOFFING WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING FIBER ACCUMULATIONS FROM THE MESH CONVEYOR THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND TO BE LED TO THE CUSTOMERS FILTER INSTALLATION CARD PREPARED FOR CONNECTION TO CUSTOMERS FILLER UNIT FOR DUST ASPIRATION ETC. INCL ALL NECESSARY ACF DRIVES AND GEARBOXES, POWER INSTALLED: ABOUT 150 KW 1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN 1 X T RANSPORT FAN TYPE: TFF 35 AIR CAPACITY: MAX. 7,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X DUST FAN TYPE: DF 25 AIR CAPACITY: MAX. 3,600 M3/H MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW 1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344 AIR CAPACITY: APPROX. 40,000 M3/H 1X CONTINUES MIXING OPENER TYPE: CMO 80 WORKING WIDTH 800mm WITH FEED TABLE AND SPRING LOADED PAIR OF FEED ROLLS POWER INSTALLED: APPROX 6 KW CONVEYOR BELT TYPE: CB 80 WORKING WIDTH 800mm FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY, MAX. 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY 4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH TOPCON®LP - HEATING SECTION TYPE 1-PASS AIR-THROUGH OVEN HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION: DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER VENTILATED WIDTH MAX. 3400mm CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE) (1 HEATING SYSTEM EACH SECTION) HEATING MEDIUM NATURAL GAS INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO) MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS) TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY) TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL AIR FLOW SENSE FROM THE BOTTOM TO THE TOP COOLING MEDIUM FRESH AIR EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER TOPCON®LP CONVEYING SYSTEM TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS TOP BELT QUALITY BRONZE / STEEL BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL BELT WIDTH USEFUL WORKING WIDTH + 200mm BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM MAGNETIC SYSTEM FOR TOP BELT INCLUDED FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL 5. SCHOTT & MEISSNER CUTTING MACHINE LONGITUDINAL CUTTER OPERATING PRINCIPLE "SAW CUT MODE" WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER A) FOR SLITTING MODE B) OR LIFTED UP IF OUT OF USE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, (1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD) BLADE DIAMETER 0 810mm BLADE QUALITY CUTTING STEEL NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT) AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE MIN. SLITTING HEAD DISTANCE MIN. 300mm MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm EDGE TRIM REMOVAL INCLUDED SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE MOTOR DRIVEN BLADES INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE CROSS CUTTER OPERATING PRINCIPLE "FLYING WHEEL" THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP TYPE DRIVEN ROTARY BLADE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, BLADE DIAMETER Ø 810mm SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK BLADE QUALITY CUTTING STEEL NUMBER OF ROTARY BLADES 1X WEB WIDTH / CUTTING WIDTH MAX. 3400mm WEB THICKNESS MAX. 300mm CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED) LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR TRANSPORT BELT POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER QUALITY SYNTHETIC WEAVE BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE BELT TENSION MECHANICALLY BY SPRING FORCE BELT WIDTH USEFUL WORKING WIDTH + 200mm DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm 6. ASCENDING BATCH WINDER WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH USEFUL WORKING WIDTH 3400mm ROLLER DIAMETER 300mm ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE MAX. BATCH DIAMETER 1500mm MAX. BATCH WEIGHT TO BE ADVISED 7. MULTI - MOTOR A.C. DRIVE(S) TYPE GEARED MOTOR DRIVE(S) SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO) NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND REFERENCE INPUT TO BE GIVEN 0...10 V 8. CONTROL PANEL AND COMMAND PANEL SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES CONTROL VOLTAGE 24 V DC INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A CURRENT FLUCTUATION 5...10 % CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET) NUMBER OF FIELDS: 10 (IN TOTAL) PROTECTION LEVEL: IP 54 CABLE INLET: FROM BOTTOM COOLING UNIT NOT INCLUDED COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6” OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300 USER INTERFACE RUSSIAN LANGUAGE SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING) WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE GENERAL DATA SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING) CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE SPARE PART LIST 2- FOLD ENGLISH LANGUAGE TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM FIBRE SPECIFICATIONS TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET) FIBRE FINENESS PES - BIKO - 4.4 DTEX FIBRE LENGTH 38 TO 51mm MIXING RATIO BICO PERCENTAGE 15 - 30 % PRODUCTION RANGE OF WEIGHTS 80 TO 3500 G/M3 FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING) THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX) WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN) 80 298 18 100 370 18 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX LACQUERING MACHINES RAJ. COLOR AS DESIRED CONTROL CABINETS RAJ. 7035, LIGHT GREY CONTROL PANELS RAL 7035, LIGHT GREY MOTORS ORIGINAL MANUFACTURER'S COLOR ELECTRICAL DATA SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz CONTROL VOLTAGE 230 V- AC / 24 V - DC TEMPERATURE IN CONTROL CABINETS = 35°C HEIGHT < 1000 M ABOVE SEA LEVEL PRODUCTION CLIMATE TEMPERATURE 24°C +/- 5°C REL HUMIDITY 70% +/- 5% BUILDING REQUIREMENTS THE REQUIRED CLEARANCE HEIGHT 6000mm SMOOTH AND EVEN FLOOR RELEVANT FOUNDATION LOADS CLIMATIC CONDITIONS MUST BE OBSERVED Learn More