Search results for: 'condenser'
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P-4421 LAUNDRY SOAP PRODUCTION LINECAPACITY 1000 to 1500 KILOGRAMS PER HOURREFERENCE NUMBER: P-4421
VOLUME: 10m3SIZE:φ2800 x 3000, 20 m3POWER: 5.5 KILOWATTS PER SETLearn More -
S-1198 LAUNDRY SOAP PRODUCTION LINE, 1000 TO 1500KG/HLAUNDRY SOAP PRODUCTION LINE1000 TO 1500KG/H1. STEAM BOILER: 2 MT.2. WORKSHOP AREA: LARGER THAN 300 M²3. POWER: GREATER THAN 150 KW, 380 V, 50 HZ4. CAPACITY:1000 TO 1500 KG/HR, 8 TO 12T/DAY (ONE SHIFT). SAPONIFYING 24 HR/DAY5. OIL OR FAT CONSUMPTION: 0.67T (FATTY ACID CONTENT 60%)Learn More -
R-4395 SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOURREFERENCE NUMBER: R-4395
SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOUR
MAIN TECHNICAL PARAMETERS:
PROFILES:
THIS LINE IS USED TO PRODUCE CANDIES IN VARIOUS COLORS AND DESIGNS, ESPECIALLY BUBBLE GUM IN X SHAPE, CUBIC, CORRUGATED, CHANNEL STYLE, AND OTHER KINDS.
IT IS DESIGNED TO FACILITATE THE OPERATION WITH RELIABLE PERFORMANCE AND CHANGEABLE CANDY STYLE.
A CORRUGATION-STYLE WRAPPING MACHINE OR A CUTTING/WRAPPING MACHINE CAN BE SUPPLIED IF REQUIRED.
ADVANTAGES:
1) RELIABILITY, EASY CLEANING AND MAINTENANCE
2) ACCURATE CUTTING AND SIMPLE CHANGEOVER
3) EASY OPERATION
4) AUTOMATIC BELT TENSIONING
REFERENCE NUMBER: R-4395
SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOUR
MAIN TECHNICAL PARAMETERS:
PROFILES:
THIS LINE IS USED TO PRODUCE CANDIES IN VARIOUS COLORS AND DESIGNS, ESPECIALLY BUBBLE GUM IN X SHAPE, CUBIC, CORRUGATED, CHANNEL STYLE, AND OTHER KINDS.
IT IS DESIGNED TO FACILITATE THE OPERATION WITH RELIABLE PERFORMANCE AND CHANGEABLE CANDY STYLE.
A CORRUGATION-STYLE WRAPPING MACHINE OR A CUTTING/WRAPPING MACHINE CAN BE SUPPLIED IF REQUIRED.
ADVANTAGES:
1) RELIABILITY, EASY CLEANING AND MAINTENANCE
2) ACCURATE CUTTING AND SIMPLE CHANGEOVER
3) EASY OPERATION
4) AUTOMATIC BELT TENSIONING
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V-1042 RIETER SPINNING PLANT OF ABOUT 20,500 SPINDLESV-1042 RIETER SPINNING PLANT OF ABOUT 20,500 SPINDLES
01 X RIETER A10 UNIFLOC, YEAR 1998, LENGTH 38 METERS
01 X RIETER B2/5 WASTE FEEDER, YEAR 1998
01 X RIETER B11 UNICLEAN, YEAR 1998
01 X RIETER B7/3 UNIMIX, YEAR 1998
01 X RIETER B60 UNIMIX, YEAR 1998
02 X JOSSI FOREIGN FIBER DETECTORS, ED-33-1200-1 YEAR 2002
02 X RIETER A20+A21 CONDENSER, YEAR 2002
01 X RIETER B11 UNICLEAN, YEAR 2002
01 X RIETER B7/3 UNIMIX, YEAR 2002
01 X RIETER B60 UNIMIX, YEAR 200206 X RIETER C51 CARDS, YEAR 1998
11 X RIETER C51 CARDS, YEAR 2002
AUTOMATIC COILER
CAN SIZE: 600 MM X 1200 MM02 X RIETER SB-D10 DRAW FRAMES, YEAR 1998
02 X RIETER RSB-D30 DRAW FRAMES, YEAR 1998
03 X RIETER SB-D15 DRAW FRAMES, YEAR 2002
04 X RIETER RSB-D35 DRAW FRAMES, YEAR 200201 X RIETER E32 UNILAP, YEAR 2002
05 X RIETER E62 COMBERS, YEAR 2002
01 X KAIGON UNILAP 2, YEAR 2012
06 X RIETER E7/5 COMBERS, YEAR 198704 X RIETER F10 ROVING FRAMES, YEAR 1998, 120 POSITIONS
03 X RIETER F11 ROVING FRAMES, YEAR 2002, 144 POSITIONS08 X RIETER G33 RING FRAMES, YEAR 1998, 1104 SPINDLES, DIAM. 42 MM, GAUGE 70 MM, TUBES 210 MM, DRAFTINGS P3-1
10 X RIETER G33 RING FRAMES, YEAR 2002, 1200 SPINDLES, DIAM. 40 MM, GAUGE 70 MM, TUBES 200 MM, DRAFTINGS P3-104 X SCHLAFHORST AC 238 WINDERS, YEAR 1998, 60 SPINDLES
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04 X MURATA 21F MURATEC WINDERS, YEAR 2002, 60 SPINDLES
AUTOMATIC FEEDING
USTER QUANTUM IMK-C20-F20 CLEARERS
5.57 CONICITY
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S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HRS-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR
LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERALITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERALITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERALITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERALITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 13. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERALITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 15. OTHERS
ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 46. ADDITIONAL MACHINES AND SPARE PARTS
ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1QUANTITY: 1 PLANT
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J-0136 COMPLETE LAROCHE RAG TEARING LINEREFERENCE NUMBER: J-0136
COMPLETE LAROCHE RAG TEARING LINE
A) MACHINE LINE FOR RAGS RECOVERY
BRAND: LAROCHE
MODEL: CADETTE 1000
YEAR: 2001
THE LINE CONTAINS:
2 POWER SILOS
5 SHREDDERS UNITS
1 ENCIMAGEN DIAMETER 350mm
1 CONDENSER FLOW
1 FAN TYPE VT360 FLOW
1 METAL DETECTOR AND DUCTS
FULL ELECTRICAL POWER: 130.4KW – 50HZ
B) ROTARY CUTTER TO CUT WASTE FIBERS
BRAND: LAROCHE
MODEL: 500
TYPE: 231
YEAR: 2001
WORKING WIDTH: 500mm
CUTTING LENGTH: 25mm TO 165mm ADJUSTABLE BY A MOTOR-VARIATOR PIV
400mm DIAMETER WITH TWO BLADES
ROTATION SPEED OF CUTTING HEAD: 200 RPM
FEEDING RATE: ADJUSTABLE FROM 10 TO 68M/mm IN ACCORDANCE WITH THE CUTTING LENGTH
INSTALLED ELECTRIC POWER: MAIN MOTOR: 15HP
CHAIN VARIABLE PIV: 2 HP
OUTPUT CONVEYOR MOTOR: .75 HP
C) PRESS MODEL PRESS PV 25,
BRAND: LAROCHE
YEAR: 2001
Learn MoreQUANTITY: 1
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K-8156 SIEMENS SCHUCKERTWERKE AG COAL FIRED POWER PLANT 120 MW YEAR 1967K-8156 SIEMENS SCHUCKERTWERKE AG COAL FIRED POWER PLANT 120 MW YEAR 1967
COAL FIRED POWER PLANT, 120 MW
MANUFACTURER: SIEMENS - SCHUCKERTWERKE AG
TYPE: CONDENSING - EXTRACTION
FUEL: COAL
SPEED: 3000 U/MIN
POWER: MINIMUM: 125 MW
MAXIMUM: 140 MW
PRESSURE: 185 BAR
TEMPERATURE: 530°C
FREQUENCY: 48.5 - 51.5 HZ
YEAR: 1967
BOILER: BABCOCKSCOPE OF SUPPLY:
-REA AND DENOS (LOW NOx AND SULFUR), INCLUDING SCR-CATALYSATOR AND ELECTROFILTER
-TURBINE
0BOILER
-COAL CRASHER
-COAL BUNKER/STORAGE/TRANSPORTATION
-CONDENSER
-PUMPS AND PIPING
-WATERDEMIRALISTAION
-CHIMNEY
-COOLING SYSTEM AND COOLERS
-LUBRICATION OIL
-COMPRESSOR AIR
-FRESH AIR SYSTEM
-CRANAGE
-ENGINE AND PLANT PLC, MANUFACTURER SIEMENS
-HIGH VOLTAGE
-TRANSFORMER
-ELECTRICAL BOXES AND SWITCHESQUANTITY: 1
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M-1904-A PULLING LINE/RAG PICKING LINE - LAROCHE 1500mm - 4 DRUMS -YEAR 1996REFERENCE NUMBER: M-1904-A
PULLING LINE/RAG PICKING LINE - LAROCHE 1500mm - 4 DRUMS -YEAR 1996
1 CONDENSER ON TOP OF THE FEEDING UNIT
1 FEEDING UNIT
4 DRUMS 1500mm WIDTH JUMBO LAROCHE YEAR OF CONSTRUCTION : 1996 CE APPROVED
1 MOTORS FOR DRUM 1 & 2 : 132 KWH
1 MOTORS FOR DRUM 3 & 4 : 110 KWH
1 DUST EXTRACTION UNIT FOR ALL 4 DRUMS 80.000 M³ CAPACITY
IN PERFECT CONDITION AND STILL RUNNING.
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M-4009 FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEARREFERENCE NUMBER: M-4009
FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR
90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)SHUT DOWN: SPRING 2010
PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.
RAW MATERIALS:
METHANOL
SILVER CATALYST
ORIGINAL PLANT EQUIPPED WITH:
MONSANTO PROCESS
(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN
MODIFICATIONS:
ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS
METHANOL VENTS SCRUBBER ADDED
WASTE HEAT BOILER ADDED
INSTALLED A DCS ON THE REACTOR SECTION (2006)
PRODUCT SPECIFICATIONS:
CLEAR AQUEOUS SOLUTIONS OF:
50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID
37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID
37M: 37.0 - 37.5% FA, 9 - 13% MEOH
OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED
CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM
COMPLETE DOCUMENTATION AVAILABLE
FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM
DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.
ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.
GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)
THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).
THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.
CONTACT IPP FOR A MAJOR LIST OF COMPONENTS
DISTILLATION COLUMN SYSTEM
13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION
COMPLETE SYSTEM INCLUDES:
72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN
(2) SS SHELL AND TUBE HEAT EXCHANGERS
2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS
(2) 316SS PLATE AND FRAME HEAT EXCHANGERS
478.35 SQ. FT., 73.2 SQ. FT.
(3) PUMPS
241 LBS/HR TO 13,000 LBS/HR
BEPEX BRIQUETTER SYSTEM
MODEL 300 MS28
SKID MOUNTED
2.5" DIA.
3,000 PSI MAX. OPERATING PRESSURE
22 RPM ROLL SPEED
INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER
316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM
36,900 LBS/HR (16,000 KG/HR)
FIRST EFFECT: 1,480 SQ. FT.
SECOND AND THIRD EFFECT: 2,950 SQ. FT.
INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)
304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM
7' DIA. X 60" WITH 9' CONE BOTTOM
THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)
INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER
25,400 CFM 321SS FULLER FLUIDIZED BED DRYER
12' DIA. CHAMBER
1,555 CU. FT. DRYING CHAMBER CAPACITY
DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.
114,240 LBS/HR AIR FLOW
1,325,000 BTU/HR HEAT TRANSFER
INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING
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M-3984 RING SPINNINGREFERENCE NUMBER: M-3984
RING SPINNING
(1) TRUTZSCHLER BLENDOMAT BDT 019, YEAR 1990
(1) TRUTZSCHLER BLENDER GBRA 1000, YEAR 1990
(1) TRUTZSCHLER AXIFLOW AFC, YEAR 1990
(1) TRUTZSCHLER MULTIMIXER MPM8/1400, YEAR 1990
(1) TRUTZSCHLER SEPAROMAT ASTA 800, YEAR 1990
(2) TRUTZSCHLER SILO BEB 1200, YEAR 1990
(2) TRUTZSCHLER FIBER OPENER RST, YEAR 1990
(5) TRUTZSCHLER CONDENSER LVSA, YEAR 1990
(4) TRUTZSCHLER FAN TV 425, YEAR 1990
(2) TRUTZSCHLER FAN TVF 425, YEAR 1990
(3) TRUTZSCHLER FAN TV 500, YEAR 1990
(1) TRUTZSCHLER FAN TVK 650, YEAR 1990
(3) TRUTZSCHLER FILTER SFV 123, YEAR 1990
(1) TRUTZSCHLER FILTER SFF 3, YEAR 1990
(3) TRUTZSCHLER CYCLON ANB AT, YEAR 1990
(1) TRUTZSCHLER FEED TABLE (OPENING) M30 S/C, YEAR 1990
(2) TRUTZSCHLER FEED TABLE (FILTER) S/N S/C, YEAR 1990
(1) TRUTZSCHLER FEED TABLE (CARDS), YEAR 1990
(14) TRUTZSCHLER CHUTE FEED FBK 533, YEAR 1990
(5) RIETER DRAW FRAME SB2, CAN SIZE 1000x1200mm, YEAR 1997
(2) RIETER DRAW FRAME RSB D30, CAN SIZE 500x1000mm, YEAR 1999
(3) RIETER DRAW FRAME RSB 951, CAN SIZE 600x1200mm, YEAR 1997
(2) ZINSER/HARA LAP FORMER 820, 20 POSITIONS, 1000x1040mm, YEAR 1990
(12) ZINSER/HARA COMBER 830, CAN SIZE 500x1200mm, YEAR 1990
(1) ELECTRONIC CLEANER PANEL, YEAR 1990
(5) ZINSER ROVING FRAME 660, 120 POSITIONS, 16x6, CAN SIZE 500x1000mm, YEAR 1990.
(3) SOHLER AIRTEX OVERHEAD BLOWER SP 88 ZB, YEAR 1990
(20) ZINSER RING FRAME 321E, 1000 SPINDLES, RING DIA 45mm, GAUGE 75mm, YEAR 1990
(10) SOHLER AIRTEX OVERHEAD BLOWER AP 88 ZZ WI, YEAR 1990
(1) SUCTION FAN, YEAR 1990
(4) MURATA WINDER 7 II (MACH CONER), 60 POSITIONS, WITH LUWA OVERHEAD BLOWER, YEAR 1990
(1) XORELLA STEAMER CONTEXXOR, YEAR 1990
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