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TT-4184 MITSUBIHI 3H, 6 COLORS, SIZE 103 X 73, YEAR 1999 1ST COATER, DRYER, 2ND COATER, DRYER 6 COLORS + 2 COATERS + INTERMEDIATE DRYER + END OF PRESS DRYERS-EXTENDED DELIVERY. QUANTITY: 1 Learn More

YY-2745 ELECTRONIC AUTOMATIC FILLING MACHINE FOR COVER & AUTOMATIC INSERTION OF FOAM LAYERS INTO COVERS, MACHINE N. 10, MACHINE NAME BRAND GRASSI (ITALY), WORKING WIDTH 2200mm (86 INCHES) SPECIFICATION OF THE MACHINE: MAXIMUM WORKING AREA: FROM 700mm TO 2200mm; MAXIMUM HEIGHT: FROM 05CM TO 40CM; KING OF MATERIALS: ANY KIND OF FOAM LAYERS; PRODUCTION: 2 CYCLES/MINUTE; DIMENSIONS: 3500 X 3500 X H2200 mm (WITH ALL OPTIONAL); WEIGHT: 3.250 KG; POWER: 8 KW; POWER SUPPLY: 480V – AC – 60 Hz – 3PHASES; AIR PRESSURE: 6/8 BAR. QUANTITY: 1 Learn More

TT-1895 ZONCO OPEN WIDTH WASHING MACHINE LL4INOX COMPLETE WITH CENTERING DEVICE BIANCO WASHING MACHINE FOR OPEN-CLOTHS «RAPID» LL-4 INOX HIGH QUALITY RESULTS AND COST REDUCTION THE DATA IN THIS PAMPHLET ARE GIVEN AS AN INDICATION, AND OUR COMPANY IS ENTITLED TO MODIFY THE DESCRIBED MACHINE AT ANY TIME, OWING TO TECHNICAL OR COMMERCIAL REASONS. QUANTITY: 1 Learn More

TT-1175 HENNECKE BFM COMPACT FOAMING LINE, 80 BUNS PER 8 HOUR SHIFT INCLUDES 3 MOLDS, DIMENSIONS 2100 x 2100 x 1400mm A COMPLETE LINE FOR DISCONTINUOUS PRODUCTION OF SLABSTOCK FOAM. THE BFM IS STATE-OF-THE-ART EQUIPMENT FOR PRODUCING FOAM WITH QUICK START UP, MINIMUM SPACE REQUIRED AND FLEXIBLE PRODUCTION. WITH THIS LINE POLYURETHANE FOAMS BLOCKS CAN BE PRODUCED, SUCH AS FOAMS FOR UPHOLSTERED FURNITURES, CUSHIONS, MATTRESSES, SEATS, SOFAS AND PACKAGING. WITH THIS MACHINE EVEN HIGH RESILIENCE HR, HYPER SOFT HS AND VISCO ELASTIC FOAMS CAN BE PRODUCED. BENEFITS WITH BFM COMPACT - A BROAD RANGE OF FOAM DENSITY 20 TO 50 KG/m3 - MANUFACTURE DIFFERENT TYPES OF POLYETHER BASED FOAMS - POSSIBLITY TO CONTROL MIXER SPEED => HIGH INFLUENCE ON CELL STRUCTURE - HIGH REPRODUCIBILITY, THANKS TO FORMULATIONS AND MODERN CONTROL SYSTEM - SIEMENS CONTROL PANEL - COMPACT DESIGN => SMALL SPACE REQUIREMENTS - AUTOMATIC FLUSHING WITH POLYOL AVOIDS THE COSTS OF DISPOSAL OF MIXTURE TECHNICAL DETAILS DIMENSIONS OF THE MACHINE WITHOUT MOULD: LENGHT APPROX: 5000mm WIDTH APPROX: 2350mm HEIGHT APPROX: 2550mm CAPACITY: DEPENDING ON QUANTITY AND SIZE OF THE MOULDS – ABOUT 80 RECTANGUAL BLOCKS PER 8-HOUR-SHIFT. AMOUNT OF MOULDS: 3 Learn More

REFERENCE NUMBER: T-6924 100L/H LIQUID SOAP PRODUCTION LINE ITEM 001 ARO- 250L RO WATER TREATMENT 1. CAPACITY: 250L/H; DESIGN VOLUME: 250L/H 2. WATER CONDUCTIVITY: PURE WATER MACHINE: ≤8US/CM (RAW WATER CONDUCTIVITY ≤300US) 3. RECLAIM RATE (%) 4. PH VALUE: BETWEEN 5.5 AND 7.5 5. DESALINATION RATE: WHOLE MACHINE DESALINATION RATE ≥98%, SINGLE MEMBRANE LOWEST DESALINATION RATE 99.6% 6. PRODUCT ADVANTAGES: HANGZHOU SOUTH PRESSURE PUMP, ANHYDROUS AUTOMATIC STOP, LOW PRESSURE, AUTOMATIC PURE WATER PIPE WATER AUTOMATIC FILLING WATER AND STOPFULL AUTOMATIC FUNCTIONS COMPLETE EQUIPMENT ADOPTS STAINLESS STEEL MATERIAL (PVC DRAINAGE PIPE, BEAUTIFUL APPEARANCE AND PRESSURE RESISTANCE. HIGH PRESSURE PUMP IS SOUTH PUMP, IMPORTED SOLENOID VALVE AND DOW MEMBRANE. 7. TECHNOLOGY: ATOM-PE TANKS-RAW WATER PUMP-QUARTZ-SAND FILTERS-ACTIVATED CARBON FILTER-SECURITY FILTER-REVERSE OSMOSIS HOST-PURE WATER TANK-PURE WATER PUMPS-UV STERILIZER-LIQUID WASHING WATER INTRODUCED BY HOST-STORAGE TANK-EDI SYSTEMS-HIGH PURITY WATER TANK-WATER CONSUMING POINT 8. SOURCE WATER PUMP: MODEL: CHL4-20 FLUX: 3M3/H DIAMETER: 35M POWER: 0.35KW MATERIAL: SUS304 1 SET 9. FRP/SUS304 SAND FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTLET: 1 M3/H SIZE: φ250 X 1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.8MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: REFINED QUARTZ SAND~5 1 SET 10. FRP/SUS304 CARBON FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTPUT: 1M3/H SIZE: φ250*1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.9MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: ACTIVATED CARBON, PARTICLE SIZE: 0.3 TO 0.4M, 25KG 1 SET 11. PRECISION FILTER SIZE: 20 INCH, 5UM FILTER ELEMENT 2 PCS FLUX: 2T/H MATERIAL: OUTSIDE FILM BLUE PLASTIC EQUIP: 20 INCH 5UM SPRAY FILTER 2 PIECE 1 SET 12. STAINLESS STEEL HIGH PRESSURE PUMP MODEL: CDL WATER OUTPUT: 2T/H DIAMETER: 120M POWER: 0.75KW 1 SET 13. MEMBRANE SHELL MODEL: 4040, MATERIAL: STAINLESS STEEL, 1 LINE 14. REVERSE OSMOSIS MEMBRANE MODEL: DOWREBE4040 DOMESTIC MEMBRANE SINGLE FLOW: 0.25T/H 1 PC 15. CONDUCTIVITY METER - ONLINE MEASURE, CM-240 DIGITAL DISPLAY, 2 SETS 16. WATER SOLENOID VALVE DN25 STAINLESS STEEL, 1 SET 17. RINSE SOLENOID VALVE DN20 STAINLESS STEEL, 1 SET 18. CONTROL VALVE SUS DN20, 2 SETS 19. FLOW METER MODEL: 20750, 0 TO 11GPM, 2 SETS 20. PRESSURE METER, MODEL: 0 TO 0.6MPA, MODEL: 0 TO 2.5MPA, 4 PCS 21. LOW PRESSURE CONTROLLER MODEL: PSI, 1 SET 22. EQUIPMENT RACK, MATERIAL: SUS304, 1 SET 23. PIPELINE, PIPE FITTINGS, FRP/SUS304, 1 SET 24. ELECTRICAL CONTROL CABINET, SUS304 MATERIAL, 1 SET 25. ELECTRICAL COMPONENTS, DELIXI, 1 SET 26. UV DEVICE, 24W OVERCURRENT UV STERILIZER, 1 SET QUANTITY: 1 SET ITEM 002 AHM-200L LIQUID HOMOGENIZER MIXER 1. MAIN POT FULL VOLUME: 240L WORKING CAPACITY: 60 TO 200L INTERNAL AND EXTERNAL SANITATION POLISHING≥300 MESH A. INNER TANK SUS316L, THICK: 5mm SEAL HEAD: SUS316L, THICKNESS: 4mm IMPORT STAINLESS STEEL B. JACKET SUS304, THICK: 5mm, ELECTRIC HEATING: 12KW TAP WATER COOLING BOTTOM INLET AND TOP OUTLET C. SHELL SUS304, THICK: 3mm INSULATION MEDIA: ALUMINUM SILICATE D. LID SUS304, HALF OPEN HINGED LID GMP HYGIENE STANDARDS E. AGITATOR FRAME TYPE WALL SCRAPER MIXING, WITH ONE FIXED PROPELLER FLANGE SHAFT COUPLING STIRRER PADDLE: SUS316L, THICK: 10mm SCRAPER BLADE: PTFE MATERIAL, REMOVE PRODUCT FROM THE WALL F. AGITATOR MOTOR POWER: 2.2KW SIEMENS MOTOR AND REDUCER SPEED: 0 TO 65RPM DELTA FREQUENCY INVERTER G. SEALING OF AGITATOR THREE WAY SKELETON OIL SEAL + NSK BEARING H. BOTTOM HOMOGENIZER POWER: 4KW, SIEMENS MOTOR SUS316L, ROTOR AND STATOR HIGH SHEARING HOMOGENIZER SPEED: 0 TO 3600 RPM, DELTA INVERTER I. SEALING OF HOMOGENIZER MECHANICAL SEAL+ WATER COOLING CIRCULATION J. DISCHARGING WAY SUS316L, DN36 BOTTOM BALL VALVE HYGIENE LEVEL 2. ELECTRIC CONTROL SYSTEM SHELL MATERIAL: SUS304, THICKNESS: 2mm STAINLESS STEEL SAND PANEL STANDARD CONFIGURATION: INSTRUMENT, BUTTON, APPLIANCE COMPONENTS SCHNEIDER 3. PLATFORM & BRACKET ALL SS AND EQUIPPED WITH ANTI-SKID ALUMINUM PLATE BEST CONFIGURATION 4. OTHER ACCESSORY SPARE PARTS PROVIDE NAMES & QUANTITY OF SPECIAL AND VULNERABLE PARTS RANDOM QUANTITY: 1 SET ITEM 003 HORIZONTAL LIQUID FILLING MACHINE CYLINDER - BRAND: AIRTAC FAMOUS BRAND, LOW GAS CONSUMPTION STRONG DRIVING FORCE CONTROL SYSTEM - "MANUAL/AUTOMATIC" CONTROL, "RESET", "MANOMETER". FOOT CONTROL PANEL - CONTROLLED BY FOOT, MATERIALS ARE FILLED INTO BOTTLES WHEN PRESS THIS PANEL. MATERIAL ENTRANCE - USING STEEL PIPE CONNECT WITH CHARGING BASKET. FILLING NOZZLE - FILLING VOLUME AND FILLING NOZZLE SIZE IS OPTIONAL. 1 STRUCTURE SELF-SUCTION PRODUCTS TO FILLING MACHINE FULL PNEUMATIC CONTROL NORMAL GRAVITY TYPE FEEDING PRODUCTS. CHANGE MANUAL" AND "AUTOMATIC" FILLING STATE PISTON CYLINDER CONTROL VOLUME 2 PRINCIPLE COMPRESSED AIR CONTROL DRIVE USING LEAD SCREW, COUNTER, MAKE FILLING QUANTITY ADJUSTMENT ACCURATE EMERGENCY SWITCH, PISTON AUTOMATICALLY RETREAT BACK TO INITIAL BITS, FILLING STOP. 3 CYLINDER: AIRTAC 4 MATERIAL: SS316L FOR ALL CONTACT PRODUCTS PART, OTHER PARTS SS304 8 FILLING RANGE: 500 TO 5000ML 10 FILLING SPEED: 0 TO 30BPM (ADJUSTABLE) 12 AIR PRESSURE: 0.5 TO 0.8MPA 13 WORKING PRESSURE: 0.2 TO 0.5MPA 14 AIR CONSUMPTION: 0.05M3/MIN 15 WEIGHT: 45KG QUANTITY: 1 SET ITEM 004 SEMI AUTOMATIC CAPPING MACHINE CAPPING TIME & TORQUE CONTROL HEIGHT CONTROL ACCORDING TO BOTTLES CAPPING CONTROL MOTOR - MOVE AROUND ON BOTH SIDES TO CONTROL CAPPING CAPS SCREW CAPPING PARTS - 4 SILICONE ROTATING CAPS PART PUMP CAP SETTING PART- FIXING PUMP PART AND THEN ROTATING CAPS 1. BOTTLE LOCK RANGE BOTTLE HEIGHT: 30 TO 300mm BOTTLE WIDTH: 15 TO 100mm 2. LOCK LID WRESTING: STANDARD VALUE 4 TO 8KG/CM 3. POWER: 80W 4. USE OF GAS SOURCE: 0.4 TO 0.6MPA 5. VOLTAGE: 220V/50Hz 6. SIZE: 500 X 380X 700mm 7. NET WEIGHT: 35 KG QUANTITY: 1 SET ITEM 005 ALM -SEMI AUTOMATIC ROUND BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10-150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20-80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 006 ALM -SEMI AUTOMATIC FLAT BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10 TO 150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20 TO 80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 007 HANDHELD INKJET PRINTER 1. MATERIAL: STAINLESS STEEL 2. DIMENSION: 130 X 128 X 200mm 3. CONTROL SCREEN: COLOR TOUCH SCREEN, INTELLIGENT TOUCH SCREEN (CAN BE CONTROLLED BY UNIVERSAL WIRELESS MOUSE, CAN ALSO BE IMPORTED ON THE COMPUTER AND IMPORTED THROUGH U DISK) 4. PRINTING: 360° ALL-IN-ONE CODING, WHETHER IT IS ARBITRARILY FACING FORWARD AND DOWNWARD, TO MEET PRODUCTION NEEDS. 5. PRINTING FONT: BUILT-IN NATIONAL STANDARD FULL FONT, PINYIN INPUT METHOD, TOUCH ONLINE EDITING, NO NEED TO CONNECT TO THE COMPUTER, EASY TO OPERATE. 6. PRINTED FONTS: HIGH-DEFINITION PRINTED FONTS (IE PRINTED) DOT MATRIX FONTS, BUILT-IN MULTIPLE CHINESE AND ENGLISH FONTS. 7. PRINTING GRAPHICS: CAN SPRAY A VARIETY OF TRADEMARK PATTERNS, GRAPHICS CAN BE IMPORTED THROUGH THE U DISK. 8. PRINTING ACCURACY: 600DPI (HIGH DEFINITION) 9. NUMBER OF PRINT LINES: ADJUSTABLE FROM ONE TO SEVEN LINES 10. PRINTING HEIGHT: CAN BE PRINTED 2mm-13mm (ADJUSTABLE) PLUS NOZZLE (CAN BE INCREASED TO 50 mm) 11. PRINTING BAR CODE: BAR CODE, 2D BAR CODE 12. WEIGHT: 1.18KG 13. PRINTING MATERIALS: WOOD BOARD, CARTON, STONE, MDF, LIGHT STEEL KEEL, PIPE, METAL, PLASTIC, ALUMINUM FOIL, CABLE, ETC. QUANTITY: 1 SET ITEM 008 AIR COMPRESSOR 1. POWER: 4KW QUANTITY: 1 SET Learn More

S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR

LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).

1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.

III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.

ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1

ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1

ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4

ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERAL

ITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL

2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.

ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4

ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3

ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERAL

ITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 1

3. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.

ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2

ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1

ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1

ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2

ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1

ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1

ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1

ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1

ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1

ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2

ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERAL

ITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL

4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.

ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2

ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1

ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1

ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4

ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 1

5. OTHERS

ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1

ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 4

6. ADDITIONAL MACHINES AND SPARE PARTS

ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1

ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1

ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1

ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1

QUANTITY: 1 PLANT

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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