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H-1261 GOOSE FEATHER CLEANING MACHINE

LIST OF COMPONENTS FOR THE GOOSE FEATHER CLEANING MACHINE:

1) RINSING MACHINE OF THE TYPE 2000 (STAINLESS STEEL USED FOR IT)
EXTERIOR DIMENSION: 4000×2000×2600×Ф1800MM
QUANTITY: 1

2) GOOSE FEATHER ADDING MACHINE
EXTERIOR DIMENSION: 4000×1800×3300MM
QUANTITY: 1

3) WATER TANK
EXTERIOR DIMENSION: Ф1930MM×2440MM
QUANTITY: 1

4) DEWATERING MACHINE FLAT PLATE TYPE (BEING EQUIPPED WITH VARIABLE FREQUENCY CONTROL) - 2 SETS
QUANTITY: 2

5)DRYER OF THE TYPE 2000 (BEING EQUIPPED WITH ELECTRONIC WEIGHING)
EXTERIOR DIMENSION: 4500×2100×2900MM
QUANTITY: 1

6)GOOSE FEATHER ADDING MACHINE FOR DRYER(STAINLESS STEEL USED FOR IT AND ELECTRONIC WEIGHING INCLUDED)
EXTERIOR DIMENSION: 1500×1200×3600MM
QUANTITY: 1

7)THE COOLER OF THE TYPE 4700(STEEL & WOOD STRUCTURE, OPTIMIZED MOISTURE PROOF PANEL)
EXTERIOR DIMENSION: 4700×2350×2600×Ф2000MM
QUANTITY: 1

8) SORTING EQUIPMENT
QUANTITY: 2

9) POWER DISTRIBUTION CABINET
QUANTITY: 2

RINSING MACHINE: TYPE 2000

1. EXTERIOR DIMENSION: 4000×2000×2600×Ф1800MM DIAMETER

2.THE MATERIAL OF 14MM IN THICKNESS STAINLESS STEEL IS USED FOR THE WALL FOR WASHING MACHINE AND 5MM IN THICKNESS FOR BARREL

3. THE MATERIAL OF AISI 1045 IS USED FOR THE SPINDLE OF THE SQUARE SHAPE(SPECIFICATION =108MMX108MM). WRAPPED WITH 2MM STAINLESS STEEL IN THE OUTER.
10MM IN THICKNESS STAINLESS STEEL IS FOR HOOP OF VANE.
4MM IN THICKNESS STAINLESS STEEL WHICH IS FOLDED IS FOR VANE.
HOOP SCREW OF M14 X 70 (HIGH STRENGTH GRADE) ARE USED.
THE BEARING HOUSING &BEARING OF UKP318 IS USED FOR THE SPINDLE.

4.THE SIEVE OF 1.5MM IN THICKNESS STAINLESS STEEL IS USED FOR WACHING MACHINE.THE HOLE IS 1.8MM IN DIAMETER. HOLE SPACING 3.8MM .THE STAINLESS STEEL OF 2MM IS USED FOR THE OBLIQUE OF OUTPUTTING THE GOOSE FEATHER.THE OUTLET NEAR DEWATERING MACHINE FOR GOOSE FEATHER CAN BE TURNED UPWARD. FOR GOOSE FEATHER.

5.THE PIPE FOR WATER INLET IS 114MM IN DIAMETER

6.THE POWER OF FAN: 7.5KW AND SPEED: 2900R/M

7.THE PIPE FOR FEEDING GOOSE FEATHER IS 250MM IN DIAMETER.

8.THE REDUCER FOR THE SPINDLE: JZQ-400. THE POWER OF MOTOR IS 15KW AND OUTPUT SPEED IS 42 R/M

9.EXTERIOR DIMENSION OF THE BOTTOM FOR WASHING MACHINE: WIDTH=1600MM;LENGTH=3500MM.ONE SIEVE OF 1MM IN THICKNESS FOR IT.

WATER TANK

1. THE DIMENSION OF TANK: Ф1930MM×2440MM

2.THE STAINLESS STEELOF 2MM IN THICKNESS FOR ITS BARREL AND 3MM FOR THE BOTTOM.THE COVER IS CONSTUCTED WITH ANGLE IRON OF STAINLESS STEEL AND INNER COVER 2MM STAINLESS STEEL PLATE.

DEWATERING MACHINE OF TYPE 1600

1. ONE SETS OF RINSING MACHING OF THE TYPE 2000 IS EQUIPPED WITH TWO SETS DEWATERING MACHINE OF THE TYPE 1600

2.THE POWER OF MOTOR=11KW-17KW.DOUBLE SPEED MOTOR WITH VARIABLE FREQUENCY CONTROL.

DRYER OF TYPE 2000

1. EXTERIOR DIMENSION: 4500×2100×2900×Ф1800MM（DIAMETER）

2. THE MATERIAL OF 14MM IN THICKNESS STAINLESS STEEL(Q345R) IS USED FOR THE WALL FOR WASHING MACHINE. 10MM STAINLESS STEEL(Q345R) IS USED FOR INNER COVER OF THE BARREL AND 10MM STAINLESS STEEL (Q345R) PLATE FOR OUTER COVER OF THE BARREL.

3. THE INNER WALL OF WIND PLATE IS 0.5MM IN THICKNESS AND THE HOLE 1.5MM IN DIAMETER STAINLESS STEEL. 3MM COLD ROLLED PLATE IS USED FOR THE OUTER GATE.

4. THE SEAMLESS PIPE OF Ф108MM×10MM IS FOR THE MAIN SPINDLE.THE STEEL PLATE OF 10MM IN THICKNESS IS FOR THE VANE.THE WIDTH OF THE VANE IS 80MM. HOOP SCREW IS M12X70

6. THERE ARE FOUR INLET OF 1.5INCH IN DIAMETER FOR STEAM.
RELIEF VALVE FROM 3 KILO TO 7 (1 SETS)
THE PRESSURE GAGE (0-16 KILO) (2 SETS)
THE THERMOMETER (0-150 DEGREE) (1 SETS)
THERE ARE THREE DRAIN HOLE OF 1.5 INCH IN DIAMETER AT THE BOTTOM

6. THERE ARE TWO LAYERS FOR GOOSE FEATHER ADDING FOR DRYER: 1.5×1.2×3.6M.THEY ARE MADE WITH STAINLESS STEEL.THE SPECIFICATION OF CHARGING SPOUT ON THE TOP OF DRYER IS 1.55 X 0.55M.

7. THE OUTLET FOR GOOSE FEATHER OF DRYER CAN BE TURNED UPWARD.THE PIPE FOR OUTPUTTING GOOSE FEATHER IS 300MM IN DIAMETER.

8. TWO FANS ARE EQUIPPED FOR PRECISE WASHING LINE.THE POWER OF FAN FOR ADDING GOOSE FEATHER IS 7.5KW,SPEED: 2900R/M.WHICH IS USED TOGETHER WITH GOOSE ADDING MACHINE OF WASHING MACHINE.THE POWER OF FAN FOR DRYER IS 5.5KW,SPEED IS 2900 R/M.

9. MAIN SHAFT SPEED REDUCER FOR BELT BRIDGE MOTOR 7.5KW.OUTPUT SPEED IS 52 R/M
THE COOLER IS OF TYPE 4700

1. EXTERIOR DIMENSION: 4700×2350×2600×Ф2000MM DIAMETER

2. THE EXTERIOR IS CONSTRUCTED WITH THE WHOLE WOOD STRUCTURE.THE MATERIAL OF STEEL WITH 4# ANGLE STEEL AND 30X30 SQUARE TUBE IS FOR THE INNER SKELETON.

3. THE SEAMLESS PIPE OF Ф108MM×10MM IS FOR THE MAIN SPINDLE.THE STEEL PLATE OF 14MM IN THICKNESS IS FOR THE VANE.THE WIDTH OF THE VANE IS 80MM. HOOP SCREW IS M16X70

4. THE DIAMETER OF WIND PIPE: MAIN PIPE IS 300MM IN DIAMETER AND BRANCH IS 250MM IN DIAMETER.THERE ARE FOUR AIR OUTLET OF 300MM IN DIAMETER EQUIPPED EQUALLY SPACE.

5. ONE SIEVE IS EQUIPPED FOR THE COOLER.THE SIEVE IS MADE WITH 0.6MM IN THICKNESS GALVANIZED STEEL SHEET.THE HEIGHT OF HOLE IS 1.1MM.THE SCREEN FRAME IS MADE WITH 3# ANGLE STEEL.

6.THERE ARE TWO SORTING BOX WHICH IS CONSTRUCTED WITH STEEL FRAME AND WOODEN STRUCTURE. SIEVE 14 MESH GALVANIZED MESH BOLD

7. ONE FAN IS FOR THE COOLER.THE POWER OF THE FAN IS 11KW AND OUTPUT SPEED IS 2900 R/M

8. THE MOTOR FOR THE MAIN SPINDLE IS 15KW (6 POLE).THE SPEED OF 140 R/M IS FOR THE COOLER.

QUANTITY: 1

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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