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REFERENCE NUMBER: M-4009

FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR

 

90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)

SHUT DOWN: SPRING 2010

PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.

RAW MATERIALS:

METHANOL

SILVER CATALYST

ORIGINAL PLANT EQUIPPED WITH:

MONSANTO PROCESS

(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN

MODIFICATIONS:

ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS

METHANOL VENTS SCRUBBER ADDED

WASTE HEAT BOILER ADDED

INSTALLED A DCS ON THE REACTOR SECTION (2006)

PRODUCT SPECIFICATIONS:

CLEAR AQUEOUS SOLUTIONS OF:

50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID

37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID

37M: 37.0 - 37.5% FA, 9 - 13% MEOH

OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED

CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM

COMPLETE DOCUMENTATION AVAILABLE

 

FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)

 

2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM

DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.

ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.

GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)

THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).

THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.

CONTACT IPP FOR A MAJOR LIST OF COMPONENTS

 

DISTILLATION COLUMN SYSTEM 

13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION

COMPLETE SYSTEM INCLUDES:

72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN

(2) SS SHELL AND TUBE HEAT EXCHANGERS

2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS

(2) 316SS PLATE AND FRAME HEAT EXCHANGERS

478.35 SQ. FT., 73.2 SQ. FT.

(3) PUMPS

241 LBS/HR TO 13,000 LBS/HR

 

BEPEX BRIQUETTER SYSTEM

MODEL 300 MS28

SKID MOUNTED

2.5" DIA.

3,000 PSI MAX. OPERATING PRESSURE

22 RPM ROLL SPEED

INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER

 

316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM

36,900 LBS/HR (16,000 KG/HR)

FIRST EFFECT: 1,480 SQ. FT.

SECOND AND THIRD EFFECT: 2,950 SQ. FT.

INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)

 

304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM

7' DIA. X 60" WITH 9' CONE BOTTOM

THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)

INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER

 

25,400 CFM 321SS FULLER FLUIDIZED BED DRYER

12' DIA. CHAMBER

1,555 CU. FT. DRYING CHAMBER CAPACITY

DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.

114,240 LBS/HR AIR FLOW

1,325,000 BTU/HR HEAT TRANSFER

INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING

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REFERENCE NUMBER: M-5300 (131342BVGT12UF) L UNDER PAD PRODUCTION LINE UNDER PAD PRODUCTION LINE MODEL: 100CD PRODUCTS TO BE PRODUCED: 3 SIZES OF DISPOSABLE UNDER PAD (SIZE: 600x900mm, 600x600mm, 600x400mm) MECHANICAL DRIVING SYSTEM WITH INVERTER CONTROL PRODUCT STRUCTURE: FLUFF +SAP; TOP TISSUE; BOTTOM TISSUE; TOP SHEET; BACK SHEET QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-5244 (1313JTBVXX12) L TOYOTA JAT610 AIR JET LOOMS YEAR 1998 WIDTH 1900mm-2800mm TOYOTA JAT610 AIR JET LOOMS, YEAR 1998 (60 LOOMS) X WIDTH 1900mm (12 LOOMS) X WIDTH 2800mm RUNNING CONDITION YEAR 1999 1 INVERTER FOR 36 LOOMS (2 INVERTERS FOR ALL 72 LOOMS) QUANTITY AVAILABLE: 27 LOOMS Learn More

REFERENCE NUMBER: M-3349 (88013DYN7U)-D TOYOTA AIRJET LOOMS TOYOTA AIR JET LOOM QTY MODEL=JA2S-190TP-T610 TOTAL 60 LOOMS 60 STAUBLI POSITIVE TAPPET CAM MOPTION TYPE 1620 CAM BOX WITH 7 SHAFT 6 CAMS WITH 1 SPACER FOR EACH LOOM 60SETS 1 REPEAT GEAR FOR EACH LOOM 60SETS PROFILE REED SYSTEM REED SPACE 190 CM 60 LOWER BUILT ONE PIECE BOX TYPE SIDE FRAME FOR HIGH SPEED OPERATION 60 OIL BATH LUBRICATION FOR MAIN UNITS 60 TWO SIDES CRANK DRIVE BEATING WITH OIL BATH 60 HIGH TORQE INDUCTION MOTOR WITH SOLENOID BRAKE (4P-3PHASE,3.5KW) 60 MAIN CONTROL COMPUTER WITH 32 BYTES CPU 60 DISTRIBUTED CONTROL SYSTEM BY OPTICAL FIBER COMMUNICATION NETWORK 60 TOUCH SCREEN FUNCTION PANEL WITH MULTI- WINDOW DISPLAY 60 AUTOMATIC INITIAL CONDITION - (ICS) SYSTEM 60 AUTOMATIC FAULT ALRAM FUNCTION 60 WEEKLY EFFICIENCY GRAPH DISPLAY & DOWN TIME 60 CAUSE DISLPAY BEAM CLOTH ESTIMATOR 60 2 COLOUR MIXING DEVICE BY ELECTRIC DRUM POLE (EDP) 60 TAPERED SUB NOZZLE 60 LOW AIR PRESURE & HIGH PROPULSIVE MAIN NOZZLE 60 DIRECT DRIVE SOLENOID VALVE FOR MAIN & SUB NOZZLE 60 TWO INDEPENDENT SUB NOZZLE TANKS 60 TAPERED TUNNEL REED 60 AUTOMATIC TIMING CONTROLLER (ATC) 60 AUTOMATIC BRAKE SYSTEM (ABS) 60 TIMING CHEKER WITH GRAPH DISPLAY ON FUNCTION PANEL 60 CENTRALIZED REGULATOR 60 ELECTRONIC LET OFF MOTION BY DIGITAL AC SERVO MOTOR 60 AUTOMATIC LET OFF ADJUSTMENT 60 FELL FORWARD DEVICE FOR STOP MARK PREVENTION 60 POSITIVE EASING MOTION WITH TWIN BACK ROLLER 60 MECHANICAL TAKE UP MOTION BY CHANGE GEAR 60 ON LOOM TAKE UP MOTION FOR MAXIMUM -600MM CLOTH DIA 60 DOUBLE PRESS CLOTH ROLLS 60LOOM METAL SPRAYED SURFACE TAKE UP ROOLER 60 RING TAMPLE-3ROWS -24RING 60SET ROTARY LENO SELVEDGE AT L+R SIDE WITH ELECTRIC STOP MOTION 60SET DOUBLE FEELER FOR WEFT STOP MOTION -(REFLECTING TYPE ) 60 ELECTRIC WARP STOP MOTION BY SIX LINES CONTACT BAR 6 PER LOOM YARN BEAM SET WITH 1000 MM FLANGE & 178 MM BAREL DIA 90 CLOTH ROLLER 100 MM DIA 90 REED 60PIECE HEALD FRAMES 7 PER LOOM HEALD WIRE (331MML) C TYPE 6000PER LOOM DROPPER- (165-11-0.3) 6000PER LOOM QUANTITY: 60 TOYOTA AIR JET LOOM QTY MODEL=JA2S-280TP-T610 TOTAL 12 LOOM. 12 STAUBLI POSITIVE TAPPET CAM MOPTION 12SETS TYPE 1620 CAM BOX WITH 7 SHAFT 6 CAMS WITH 1 SPACER FOR EACH LOOM 12SETS 1 REPEAT GEAR FOR EACH LOOM 12SETS PROFILE REED SYSTEM REED SPACE 280 CM 12 LOWER BUILT ONE PIECE BOX TYPE SIDE FRAME FOR HIGH SPEED OPERATION 12 OIL BATH LUBRICATION FOR MAIN UNIT 12 TWO SIDES CRANK DRIVE BEATING WITH OIL BATH 12 HIGH TORQE INDUCTION MOTOR WITH SOLENOID 12 BRAKE (4P-3PHASE,3.5KW) MAIN CONTROL COMPUTER WITH 32 BYTES CPU 12 DISTRIBUTED CONTROL SYSTEM BY OPTICAL FIBER 12 COMMUNICATION NETWORK TOUCH SCREEN FUNCTION PANEL WITH MULTI- WINDOW DISPLAY 12 AUTOMATIC INITIAL CONDITION - (ICS) SYSTEM AUTOMATIC FAULT ALRAM FUNCTION 12 WEEKLY EFFICIENCY GRAPH DISPLAY & DOWN TIME 12 CAUSE DISLPAY BEAM CLOTH ESTIMATOR 12 2 COLOUR MIXING DEVICE BY ELECTRIC DRUM POLE (EDP) 12 TAPERED SUB NOZZLE 12 LOW AIR PRESURE & HIGH PROPULSIVE MAIN NOZZLE 12 DIRECT DRIVE SOLENIOD VALVE FOR MAIN & SUB NOZZLE 12 TWO INDEPENDENT SUB NOZZLE TANKS 12 TAPERED TUNNEL REED 12 AUTOMATIC TIMING CONTROL (ATC) 12 AUTOMATIC BRAKE SYSTEM (ABS) 12 TIMING CHEKER WITH GRAPH DISPLAY ON FUNCTION PANEL 12 CENTRALIZED REGULATOR 12 ELECTRONIC LET OFF MOTION BY DIGITAL AC SERVO MOTOR 12 AUTOMATIC LET OFF ADJUSTMENT 12 FELL FORWARD DEVICE FOR STOP MARK PREVENTION 12 POSITIVE EASING MOTION WITH TWIN BACK ROLLER 12 MECHANICAL TAKE UP MOTION BY CHANGE GEAR 12 ON LOOM TAKE UP MOTION FOR MAXIMUM -600MMCLOTH DIA 12 DOUBLE PRESS CLOTH ROLLS 12LOOM METAL SPRAYED SURFASE TAKE UP ROOLER 12 RING TAMPLE-3ROW -30RING 12SET OCCUPIED WITH TUCK IN DEVICE WITH COMPLETE ACCESSORIES DOUBLE FEELER FOR WEFT STOP MOTION -(REFLECTING TYPE ) ELECTRIC WARP STOP MOTION BY SIX LINES CONTACT BAR 6PER LOOM YARN BEAM SET WITH 1000 MM FLANGE & 178 MM BARREL DIA 18 CLOTH ROLLER 100 MM DIA 18 REED 12PIECE HEALD FRAMES 7 PER LOOM HEALD WIRE (331MML) C TYPE 8000PER LOOM DROPPER- (165-11-0.3) 8000PER LOOM QUANTITY AVAILABLE: 12 LOOMS 20 LOOMS HAVE GEAR FOR TUCK IN DEVICE, GEAR BOX AT LEFT SIDE 1 INVERTER FOR 36 LOOMS ( 2 INVERTERS FOR ALL 72) 2 ATLAS COPCO ZR-315 COMPRESORS AND DRYER MD-1000 AVAILALE AT ADDITIONAL COST Learn More