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YY-1365 CONTINUOUS PRODUCTION LINE FOR IMPREGNATION, DRYING, ABRASIVE SPRAY, HEAT-SETTING OF SYNTHETIC FIBERS FOR ABRASIVE WADDINGS, WITH AIRLAY CARDING MACHINE AND FIBER PREPARATIONREFERENCE NUMBER: YY-1365 CONTINUOUS PRODUCTION LINE FOR IMPREGNATION, DRYING, ABRASIVE SPRAY, HEAT-SETTING OF SYNTHETIC FIBERS FOR ABRASIVE WADDINGS, WITH AIRLAY CARDING MACHINE AND FIBER PREPARATION DETAILS: MAIN FEATURES: - THREE LAYERS OVEN: TWO UPPER DRYING LAYERS WITH LENGTH OF 6+ 6 METERS; ONE LOWER CURING LAYER WITH A LENGTH OF 6 METERS; - HEATING: BY DIRECT HEATING WITH AUTOMATIC BURNERS; - CONVEYOR WIDTH: 2200mm; - WORKING WIDTH: 2000mm; - MAX DRYING AND POLYMERISATION TEMPERATURE: 230°C; - HEATING POWER: 4 BURNERS 350 KW EACH ONE, ABOUT TOTAL 1.400 KW; - VENTILATION: SEMI-CLOSED SYSTEM WITH 4 CENTRIFUGAL VENTILATORS; - ADJUSTABLE CONVEYOR SPEED BY A.C. MOTORS; - INSTALLED ELECTRIC POWER: 200 KW. APPROX.; - MECHANICAL SPEED: 2÷15 METERS PER MINUTE; - CONVEYOR DRIVING: BY A.C. MOTORS; - MANUFACTURED ARTICLE: SYNTHETIC FIBERS ABRASIVE WADDING. Learn More -
TT-7587 SIEMENS TG50D5/W701DS GAS TURBINE GENERATOR, 127.8 MW, YEAR 1995TT-7587 SIEMENS TG50D5/W701DS GAS TURBINE GENERATOR, 127.8 MW, YEAR 1995 1. SIEMENS WESTINGHOUSE TG50D5/W701DS 127.8 MW GAS TURBINE GENERATOR PACKAGES FOR SALE. THE TURBINE PACKAGES TOGETHER OFFER 255 MW READY TO SHIP EQUIPMENT. THIS TECHNOLOGY IS ONE OF THE MOST WIDESPREAD MIDDLE SIZE ENGINES (100-104 MW) FOR POWER GENERATION AND THE ONLY TURBINE OF ITS SIZE THAT CAN OPERATE ON HEAVY FUEL OIL (HFO). 2. THE UNITS ARE OFFERED WITH SOME OF THE REQUIRED BALANCE OF PLANT BY SEPARATE NEGOTIATION. 3. THESE UNITS WERE INSTALLED AND OPERATED IN A POWER STATION FROM 1996 UNTIL THE END OF 2004, WHEN THEY WERE DISMANTLED AS THE RESULT OF A PLANT UPGRADE. THE UNITS WERE PURCHASED AND UPGRADED BY THE BUYER TO 127.8 MW NOMINAL CAPACITY EACH. THEY ALSO FULLY REFURBISHED THE UNITS TO ZERO HOURS. THE TURBINES HAVE THE CAPABILITY OF BEING ABLE TO SWITCH BETWEEN NATURAL GAS AND LIQUID FUEL WHILE STILL OPERATING UNDER LOAD. QUANTITY: 2 Learn More -
YY-2535 GE LM6000PA 42+7MW CHP PLANTYY-2535 GE LM6000PA 42+7MW CHP PLANT THE EXTENSIVE LIST OF ACCOMPANYING EQUIPMENT INCLUDES: 1. GE LM6000PA GAS TURBINE EQUIPPED WITH WATER INJECTION, PAIRED WITH A BRUSH ALTERNATOR WITH 42 MW OUTPUT CAPACITY. THIS GAS TURBINE SUPPORTS NATURAL GAS OR DISTILLATE FUEL. 2. GT MK V CONTROL UNIT WITH AUXILIARY SYSTEMS. 3. SIEMENS BACK PRESSURE STEAM TURBINE WITH 7MW OUTPUT CAPACITY. 4. NOOTER ERIKSON HRSG CAPABLE OF SUPPLEMENTARY FIRING WITH NATURAL GAS OR DISTILLATE FUEL. 5. DUAL BELLIS AND MORCOM THREE-STAGE RECIPROCATING NATURAL GAS COMPRESSORS. 6. WATER TREATMENT PLANT COMPOSED OF TWIN BED RESIN EXCHANGE UNITS AND MIXED BED UNITS. 7. MASSIVE STORAGE TANKS FOR DISTILLATE OIL AND HEAVY FUEL OIL, COMPLETE WITH NECESSARY PIPING AND PUMPS. 8. TWO 11/132 KV TRANSFORMERS RATED AT 40 MVA EACH. 9. STANDBY DIESEL GENERATOR FOR BACKUP POWER. 10. SERCK DISTRIBUTED CONTROL SYSTEM (DCS) FOR INTEGRATED CONTROL AND MONITORING. 11. THREE CONTROL AND GENERAL SERVICE AIR COMPRESSORS. 12. AN EXTENSIVE FIRE DETECTION AND SUPPRESSION SYSTEM, SECURITY CAMERAS, AND GAS DETECTION SYSTEM FOR SAFETY AND SECURITY. 13. A CBISS CONTINUOUS EMISSIONS MONITORING SYSTEM (CEMS) TO ENSURE ADHERENCE TO ENVIRONMENTAL STANDARDS. ALL THE NECESSARY CABLING, TRANSFORMERS, SWITCHGEAR, AND PRESSURE-REDUCING STATIONS ASSOCIATED WITH THE ABOVE-MENTIONED PLANT ARE INCLUDED. A BONUS OF UNIQUE SPARE PARTS, EXTENSIVE MANUALS, RECORDS, AND DRAWINGS ARE ALSO PART OF THE PACKAGE, ENSURING SMOOTH OPERATION AND MAINTENANCE. A GE LM6000PA CHP PLANT REPRESENTS A ROBUST, EFFICIENT SOLUTION TO YOUR POWER AND HEATING NEEDS, OFFERING THE RELIABILITY AND FLEXIBILITY NEEDED FOR YOUR OPERATIONS. QUANTITY: 1 UNIT AVAILABLE FOR PURCHASE Learn More -
TT-2791 SIEMENS SST-400 STEAM TURBINE, 30MW, 10500V, 50HzTT-2791 SIEMENS SST-400 STEAM TURBINE, 30MW, 10500V, 50Hz QUANTITY: 1 Learn More -
K-3712 SOAP PRODUCTION LINE-CAPACITY 1000 KG/HRREFERENCE NUMBER: K-3712 SOAP PRODUCTION LINE-CAPACITY 1000 KG/HR THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES AND REFINING CONTINUOUSLY, THEN STAMPING INTO SOAPS. THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT. QUANTITY AVAILABLE: 1 Learn More -
YY-3146 PET / NEW FLAKES OR REGENERATED MATERIALS EXTRUSION LINEYY-3146 PET / NEW FLAKES OR REGENERATED MATERIALS EXTRUSION LINE THE PLANT WAS USED IN FULLY CONTINUOUS OPERATION WHICH MEANS 24 / 7 FOR 350 DAYS PER YEAR. BULK MATERIALS OF ALL TYPES (PET BOTTLE FLAKES, RESINS / GRANULE CHIPS, REGRINDS OF VARIOUS TYPES OF MATERIALS AND AGGLOMERATES) WERE USED AS INPUT MATERIAL FROM THE EUROPEAN MARKET, BUT ALSO FROM ALL OVER THE WORLD. THE REGENERATED FIBERS PRODUCED WERE BETWEEN 3 DEN AND 25 DEN AND COULD BE USED FOR MANY DIFFERENT APPLICATIONS, SUCH AS AUTOMOTIVE, GEOTEXTILES, TECHNICAL TEXTILES AND ALL GENERAL TEXTILE SECTORS – ALWAYS IN 100% RECYCLED FIBERS. PREDOMINANTLY THE LINE WAS PRODUCING A HIGH QUALITY BLACK STAPLE FIBER! Learn More -
S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HRS-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR
LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERALITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERALITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERALITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERALITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 13. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERALITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 15. OTHERS
ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 46. ADDITIONAL MACHINES AND SPARE PARTS
ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1QUANTITY: 1 PLANT
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G-0784 RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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SUGAR AND ALCOHOL PLANTREFERENCE NUMBER: A-2511 SUGAR AND ALCOHOL PLANT CANE UNLOAD SECTOR THE CANE UNLOADING SECTOR IS EQUIPPED WITH THE EQUIPMENT LISTED BELOW IN THE CONDITION TO CARRY OUT A GRINDING OF 8400 TCD WHICH CORRESPONDS TO A HARVEST OF 1800000 TONNES OF CANE / YEAR • 01 HILO UNLOADER OF STORAGE • 01 HILO UNLOADER OF MILLING • 01 FEEDER SUGARCANE TABLE WITH INCLINATION OF 25 INCHES • 01 FEEDER SUGARCANE TABLE WITH INCLINATION OF 45 INCHES • 02 CRANES WITH CAPACITY OF 20 TONNES • 01 TRANSPORTER TYPE CUSCH - CUSH OF 40 INCHES • 02 MOTOR PUMP WITH CAPACITY OF 1000 M³/H TO 50 MCW FOR CANE WASHING • 01 CONTAMINATED FLUID TREATMENT SYSTEM • 01 METAL STRUCTURE BUILDING MEASURING 20000 X 100000 mm CANE PREPARATION SECTOR THE SUGARCANE PREPARATION SECTOR IS EQUIPPED WITH THE FOLLOWING AUTOMATED EQUIPMENT WITH THE CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM AS SHOWN BELOW TO PERFORM A CRUSHING OF 7200 TCD WHICH CORRESPONDS TO A CROP OF 1600000 TONS OF SUGARCANE / YEAR • 01 METALLIC CONVEYOR OF 60 INCHES • 01 LEVELING OF CANE OF 60 INCHES • 01 CANE KNIVES SET TYPE COP-8 OF 60 INCHES • 01 CAN SHREDDER SET TYPE COP-5 OF 60 INCHES • 01 FEEDER ROLL 60 IINCHES • 01 RUBBER TRANSPORTER FOR CANE SHREDDED OF 60 INCHES • 01 TGM TURBINE FOR KNIVES SET • 01 TGM TURBINE FOR SHREDDER SET • 01 HIGH AND LOWER SPEED REDUCER OF KNIVES SET • 01 HIGH AND LOWER SPEED REDUCER OF SHREDDER SET • 01 REDUCER FOR METALLIC CONVEYOR • 01 REDUCER FOR FEEDER ROLL • 01 REDUCER OF SHREDDED CANE TRANSPORTER TYPE BELT MILLING CANE SECTOR THE CANE MILLING SECTOR OF THE PLANT IS EQUIPPED WITH THE FOLLOWING AUTOMATED EQUIPMENT WITH THE CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM TO CARRY OUT A GRINDING OF 7200 TCD CORRESPONDING TO A 222 - DAY HARVEST TO GRIND 1600000 TONS. CANE / YEAR • 04 MILLS OF 32 X 60 INCHES • 03 INTERMIDIATE TRANSPORTER OF 60 INCHES • 01 ROTARY SIEVE FOR MILLING 300 TCD • 01 TGM TURBINE OF DRIVING THE 1º / 2º MILLS • 01 TGM TURBINE OF DRIVING OF 3º / 4º MILLS • 01 REDUCER OF HIGH AND LOW SPEED OF DRIVING THE 1º / 2º MILLS • 01 REDUCER OF HIGH AND LOW SPEED OF DRIVING THE 3º / 4º MILLS • 03 REDUCER INTERMEDIATE TRANSPORTER OF 60 INCHES • 02 PUMPS OF 1ST JUICE • 02 PUMPS OF JUICE IMBIBITION OF 3RD FOR 2ND MILL • 02 PUMPS OF JUICE IMBIBITION OF 4TH FOR 3RD MILLS • 02 PUMPS OF MIXED JUICE OF MILL FOR JUICE TREATMENT STEAM GENERATION SECTOR THE STEAM GENERATION SECTOR OF THE PLANT IS PREPARED TODAY TO PERFORM A 7200 TCD GRINDING CORRESPONDING TO A 220 - DAY HARVEST TO GRIND 1600000 TON. CANE / YEAR WITH THE FOLLOWING AUTOMATED EQUIPMENT WITH CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM AS SHOWN BELOW • 01 BOILER N ° 01, MODEL: TS-3-150 MODIFIED FOR CBS-120-21 KG / CM² TODAY GENERATES AN AVERAGE OF 11000 KG / HR OF STEAM AT A PRESSURE OF 21 KG / CM² • 01 BOILER N ° 02, MODEL: TS-3-150-21 KG / CM² TODAY GENERATES AN AVERAGE OF 55000 KG / HR OF STEAM AT A PRESSURE OF 21 KG / CM² • 01 DEAERATOR WITH A CAPACITY OF 70 M³ • 01 78 INCHES BAGASSE METALLIC TRANSPORTER OF 32000 mm LENGTH • 01 48 INCHES BAGASSE TRANSPORTER FROM MILL TO BOILER • 01 48 INCHES BAGASSE RETURN TRANSPORTER FOR BOILER • 01 REDUCER OF BAGASSE TRANSPORTER FROM MILL TOBOILER • 01 REDUCER OF BAGASSE RETURN TRANSPORTER TOBOILER • 02 MOTO - PUMPS OF WATER FEEDING OF DEAERATOR • 02 MOTO - PUMPS OF WATER TREATMENT OF BOILER • 01 MOTO - PUMP WITH CAPACITY OF 300 M³/H TO 350 MCW FOR WATER FEEDING OF BOILER • 01 TURBO-PUMP WITH CAPACITY OF 300 M³/H TO 350 MCW FOR WATER FEEDING OF BOILER • 02 MOTO-PUMPS WITH CAPACITY OF 220 M³/H TO 50 MCW FOR WET SCRUBBER OF BOILER NO. 2 • 03 MOTO - PUMPS OF 40 M³/H TO 300 MCW • 01 METALLIC RESERVOIR WITH 200 M³ OF CONDENSED WATER CAPACITY POWER GENERATION SECTOR THE POWER GENERATION SECTOR IS EQUIPPED WITH THE FOLLOWING MODERN AND AUTOMATED EQUIPMENT LISTED BELOW TO MEET A GRINDING OF 8400 TCD • 01 THREE - PHASE GENERATOR OF 6250 KVA – 13800 VOLTS – 60Hz • 01 TGM STEAM TURBINE MODEL TM - 5000 • 01 REDUCER RENK - ZANINI WITH CAPACITY OF 5000 KW • SEVERAL ELECTRICALS PANELS OF THE GENERATOR • 01 TURBO GENERATOR HOUSE BUILDING • 02 WATER COOLING TOWERS FOR THE TURBO-GENERATOR • 02 MOTO - PUMPS OF 100 M³/H TO 30 MCW SUGAR FACTORY THE SUGAR FACTORY WAS SET UP BETWEEN 2007 / 2008 AND COMPLETELY AUTOMATED WITH THE CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM, PRODUCING AN AVERAGE OF 500000 KG OF VHP SUGAR PER DAY, A VALUE CORRESPONDING TO A MILLING OF 5000 TCD. THE TRANSPORT OF THIS SUGAR MANUFACTURED AT THE DECASA PLANT IS BEING TRANSPORTED BY MEANS OF A BUCKET VEHICLE WITH A DESTINATION INFORMED BY THE CUSTOMER. FOR THIS PLANT TO PRODUCE CRYSTAL SUGAR IC - 150, WE WILL NEED TO ACQUIRE AND ASSEMBLE THE FOLLOWING EQUIPMENT • SULFITATION EQUIPAMENT • BAGGING EQUIPMENT OF 50 KG BAGS • BUILD OR RENT AN INFLATABLE WAREHOUSE TO STORE SUGAR WITH THE INSTALLATION OF THIS EQUIPMENT, THE SUGAR FACTORY IS PREPARED TO RECEIVE A MILLING OF 5000 TCD CORRESPONDING TO A DAILY PRODUCTION OF 500000 KG OF CRYSTAL SUGAR IC - 150 PER DAY ALCOHOL DISTILLERY THE DISTILLERY WAS INSTALLED IN 1982 WITH A CAPACITY OF 300000 LITERS OF HYDRATED ALCOHOL PER DAY. WHEN THE FORMER OWNER'S UNIT WAS SOLD TO THE OLIVAL TENÓRIO GROUP IN 2003, THE NEW ENTREPRENEUR INVESTED IN THE MANUFACTURE OF ALCOHOL IN 2006 BY INSTALLING ANOTHER COLUMN OF DISTILLATION WITH A CAPACITY OF 300,000 LITERS AND AUTOMATED 100% INCREASING ITS PRODUCTION CAPACITY TO 600,000 LITERS OF HYDRATED ALCOHOL PER DAY • 02 TYPE “A” DISTILLATION COLUMNS WITH CAPACITY TO PRODUCE 300 M³ OF ALCOHOL / DAY • 02 TYPE “B” RECTIFICATION COLUMNS WITH CAPACITY FOR PRODUCTION OF 300 M³ OF ALCOHOL / DAY • 01 TYPE “A” DISTILLATION COLUMN WITH CAPACITY FOR PRODUCTION OF 300 M³ OF ALCOHOL / DAY • 01 TYPE “B” RECTIFICATION COLUMN WITH CAPACITY FOR PRODUCTION OF 300 M³ OF ALCOHOL / DAY • 09 TUBULAR HEAT EXCHANGERS TYPE “K” • 02 TUBULAR HEAT EXCHANGERS TYPE “J” • 02 TUBULAR HEAT EXCHANGERS TYPE “E” • 02 TUBULAR HEAT EXCHANGERS TYPE “E1” • 02 TUBULAR HEAT EXCHANGERS TYPE “E2” • 02 TUBULAR HEAT EXCHANGERS TYPE “R” • 02 TUBULAR HEAT EXCHANGERS TYPE “R1” • 11 NEW FERMENTATION VATS WITH A CAPACITY OF 300 M³ • 03 PLATE HEAT EXCHANGERS FOR THE WORT • 05 PLATE TYPE HEAT EXCHANGERS FOR VATS • 01 VAT FOR WINE • 01 CO₂ RECOVERY COLUMN • 02 PUMPS WITH A CAPACITY OF 600 M³ / H - 50 MCA FOR THE COOLING SYSTEM OF THE PLATE HEAT EXCHANGERS • 01 PUMP WITH A CAPACITY OF 800 M³ / H FOR THE COOLING SYSTEM OF THE PLATE HEAT EXCHANGERS • 02 CENTRÍFUGES HAD - 90 • 04 CENTRÍFUGES HAD - 60 WITH THE INSTALLATION OF THIS EQUIPMENT, THE ALCOHOL DISTILLERY IS PREPARED TO PRODUCE 600000 LITERS OF ALCOHOL PER DAY, RECEIVING A MILLING OF 6500 TCD CORRESPONDING TO 2500000 TONS OF CANE / YEAR Learn More -
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