INDEX
1. Technical specification pag.2
2.
Line composition
pag.3
3.
Machines description
pag.4
4.
Total price of the turn-key plant
pag.25
5.
Sale terms
pag.26
6.
Payment terms
pag.28
7.
General selling terms and conditions
pag.29
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TT-1963 OMNI PLUS (800) LENO, WIDTH 3400mm, FOUR AND FIVE CAMS PER LOOM, TWO COLOR SELECTORS
BASIC MACHINE
MONITORING: INTEGRATED MICROPROCESSOR, MONITORING AND CONTROLLING ALL MAJOR MECHANICAL AND ELECTRONIC FUNCTIONS.
WITH KEYBOARD AND DISPLAY.
SENSITIVITY OF DETECTION AND CONTROL THROUGH MICROPROCESSOR WITH 4 COLOR LIGHT COLUMN FOR STOP INDICATIONS.
QUANTITY: 24
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MACHINE FEATURES:
- WITH NC SERVICE ROLLER, AUTOMATIC ADDING OIL DEVICE, BACKING YARN STORAGE DEVICE, DEVICE YARN NEEDLE, YARN COLLECTING PLAT AND AUTO STOP DEVICE.
-THE MAIN MOTOR IS CONTROLLED BY INVERTER AND PLC.
-THE CREEL IS CONTROLLED BY PNEUMATIC, AND ITS POSITION IS ACCURACY CONTROLLED BY PHOTOELECTRIC SENSOR AND THE PLC AUTOMATICALLY.
-THE MAIN BRAKE ADEPTS PNEUMATIC BUTTERFLY BRAKE. THE BREAKING TRAY WITH MIDDLE UNOCCUPIED HAS A NICE HEAT-DISSIPATED FUNCTION. ON THE OTHER HAND, THE USING OF BREAK PINCER WITH AUTO-COMPENSATION AND THE HOOFED PIECE MAKES THE BUTTERFLY BRAKE STABLE AND LAST A LONG LIFE.
-THE BRAKE OF POSITIVE ROLLER AND SPEED ROLLER CAN MAKE DIFFERENT BRAKE PRESSURES ACCORDING TO DIFFERENT SPEEDS (MORE THAN 200 M/MIN). THESE DIFFERENT PRESSURES, TOGETHER WITH THE MAIN BEAM BREAK, GUARANTEES THE YARN TENSION IN THE BREAKING TIME IS THE SAME AS THE TENSION UNDER THE CONSTANT SPEED.
-WITH TOUCH SCREEN. ALL THE ELECTRICAL TROUBLES AND WRONG OPERATION INFORMATION ARE DISPLAYED ON THE SCREEN. THE PNEUMATIC PART, AORTIC, IS MADE IN TAIWAN.
-THE POSITIVE ROLLER IS COVERED BY HIGH-HARDNESS COATING, SO THE SMOOTH SURFACE IMPROVES THE ABSORPTION TO THE YARN. THE AC HIGH-SPEED SERVO SYSTEM PROVIDES A POWER TO THE ABOVE ROLLER, MATCHING WITH THE PLC, BOTH OF WHICH SERVICE FOR THE MAIN WINDING SYSTEM, TO ENSURE THE CONSTANT TENSION OF YARN.
-WITH REMOTE DEBUGGING TO MONITOR THE CURRENT WORKING CONDITIONS.
CONSISTS OF:
(1) COMPUTER CONTROLLED COPY WARPING MACHINE FOR 30”X42” INCH AND 21”X42” BEAM
(2) ROTATION OPEN CREEL WITH 1400 POSITIONS AND KFD OIL HYDRAULIC TENSIONER
(1) COMPUTER CONTROLLED COPY WARPING MACHINE FOR 30”X42” INCH AND 21”X42” BEAM
TECHNICAL DATA:
LINE SPEED 0 TO 1000M/MIN
MAX. TENSION OF LINE 1000N
BRAKE TORQUE 3200NM
UP AND DOWN OF BEAM PNEUMATIC CONTROL
TIGHT AND RELEASE OF BEAM PNEUMATIC CONTROL
DIAMETER OF SPEED ROLLER Ø120mm
POWER OF MAIN MOTOR 15KW
CONTROL TYPE OF MAIN MOTOR INVERTER CONTROL
MONITORING WAY IMMEDIATE MONITOR BY MICROCOMPUTER CONTROLLED TOUCH SCREEN
CONTROL TYPE OF POSITIVE YARN-SEND ROLLER AC HIGH-SPEED SERVO CONTROL SYSTEM OF MITSUBISHI
DIAMETER OF POSITIVE YARN-SEND ROLLER Ø100mm
PRESSURE OF PNEUMATIC SOURCE 6 BAR
MAIN PARTS:
MAIN MOTOR SIEMENS OF GERMANGY
HIGH-SPEED SERVO SYSTEM MITSUBISHI OF JAPAN
CONVERTER EMERSON OF USA
TEST COMPONENTS A AUTONICS OF SOUTH KOREA
TEST COMPONENTS B KOYO OF JAPAN
PNEUMATIC COMPONENTS AIRTAC OF TAIWAN
PLC OMRON OF JAPAN
TOUCH SCREEN MCGS OF BEIJING
OPERATING COMPONENTS SCHNEIDER OF FRANCE
TERMINAL COMPONENTS PHOENIXCONTACT OF GERMANGY
BEARING NSK OF JAPAN
(2) ROTATION OPEN CREEL WITH 1400 POSITIONS AND KFD OIL HYDRAULIC TENSIONER
MAJOR PARTS:
1. MOTOR
2. ROLLER SPEED DETECTOR
3. CONTROL PANEL
4. REED
5. SIZING PARTS
6. LUBRICATING DEVICE
7. YARN STORAGE
8. TENSION ROLLER
9. STATIC ELIMINATOR
10. NEEDLES
11. YARN COLLECTING BOARD
DELIVERY TIME: 37-45 DAYS
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REFERENCE NUMBER: M-4608 (11116SWJK10R) L
VILLARS-SANTEX HOTMELT POWDER SCATTERING AND LAMINATING MACHINE YEAR 1993 WIDTH 2100mm
LAMINATING LINE
MANUFACTURER: VILLARS (CH) ACTUALLY SANTEX
YEAR OF CONSTRUCTION: 1993
WORKING WIDTH: 2200mm (NOMINAL WIDTH 2100mm)
OPERATING VOLTAGE: 3X380(400)V
TOTAL POWER: 158KW
RECOMMENDED MAX. SPEED 10M BUT 15M IS POSSIBLE
ORIGINAL CONFIGURATION: INPUT UNIT (WITH POSSIBILITY TO HANG IN ROLLERS BY MEANS OF E.G. FLAT BEARINGS), POWDER SPREADER, INFRARED PREHEATING ZONE AND DOUBLE BAND LAMINATING PRESS (HEATING THROUGH IR)
LATER EXTENSION (1997): 2ND INFRARED ZONE WITH COLD WATER COOLED CALENDAR
AT THE BACK EQUIPPED WITH SELVEDGE CUTTING SYSTEM WITH ADJUSTABLE INFRARED FOLLOW UP SYSTEM. STRENGTH OF INFRARED CAN BE ADJUSTED SO THAT E.G. THE UPPER SUBSTRATE CAN BE ‘NEGLECTED’.
KNOWN PROBLEMS:
1)INFRARED PREHEATING ZONE : 2 IR STRIPS BROKEN
2)CERTAIN PARTS IR ZONES (MOSTLY EXTERIOR ZONES) OF THE DOUBLE BAND LAMINATING PRESS DO NOT LONGER FUNCTION, BUT SECOND PART OF THE MACHINE CAN STILL BE HEATED TILL 160 À 170°C AND EVEN MORE, BUT THEN AT VERY LOW SPEED.
ACCUMULATOR WITH WINDER AND CONTROLLING SYSTEM
MANUFACTURER: MATTHIJS (ELECTRICAL PART BY ELECTRO VANDEVELDE)
YEAR OF CONSTRUCTION: 1999
OPERATING VOLTAGE: 3X380V
CAPACITY ACCUMULATOR: +/- 50M
UNIT FUNCTIONS INDEPENDENTLY FROM LAMINATING MACHINE AND SPEED VARIES FROM 0 TILL 50M (SPEED OF WINDING UP UNIT = SPEED LAMINATING MACHINE WHEN ACCUMULATOR IS EMPTY)
SUPERSTRUCTURE FOR SUPPLY SECOND SUBSTRATE
MANUFACTURER: MENZEL
YEAR OF CONSTRUCTION: 2000
OPERATING VOLTAGE: 3X380V
FUNCTIONS INDEPENDENTLY FROM THE LAMINATING MACHINE. SPEED REGULATION BASED ON A 0-10V (=0-15M) EXIT SIGNAL OF THE LAMINATING MACHINE
MANUAL RIGHT-LEFT GUIDANCE OF THE SUBSTRATE. A SECOND AUTOMATIC PRE-GUIDANCE IS FORESEEN, BUT THE MOTOR DOES NO LONGER FUNCTION AND IT IS IN PRACTICE NOT REQUIRED BECAUSE THE ROLLS ARE ALWAYS WINDED STRAIGHT.
A MEASURING ROLLER IS INCLUDED TO MEASURE THE TENSION OF THE SUBSTRATE. THIS MEASURING ROLLER DIRECTS THE MOTOR SPEED SO THAT THE ADJUSTING OF THE TENSION STAYS STEADY. IT IS EVEN POSSIBLE TO GO TO A +/- TENSIONLESS SITUATION.
THE LINE IS MOUNTED ON A SELF-MADE PLATFORM EQUIPPED WITH A SIMPLE UNWINDING UNIT.
KNOWN PROBLEM: PRESSURE ROLLER TO AVOID THAT THE SUBSTRATE “SLIDES” OVER THE BRAKE ROLLER IS WORN OUT, BUT IS IN PRAXIS NOT NEEDED. MOTOR OF THE PRE-GUIDANCE IS BROKEN (SEE ABOVE)
MISCELLANEA
SELF-BUILD ENTRY J-BOX WITH SIMPLE ROLL MEASUREMENT
SEPARATE J-BOX FOR UNWINDING FROM DOCKS, SO THAT CAN BE LAMINATED IN THE POLE DIRECTION
SEWING MACHINE MERROW TO MAKE FLAT SEAMS ON FINE/THIN FABRICS
SELVEDGE CUTTERS ARE MOUNTED ON A SYSTEM SO THAT THE FABRIC CAN BE LEVELLED EASILY, EVENTUALLY CAN BE WINDED ON DOCKS. INCLUDING 2 DOCKS OF 2M30 OF WHICH 1 WITH FLAP BEARINGS
CAN BE INSPECTED BUT NOT IN PRODUCTION
MACHINE WILL BE DISMANTLED AT END OF NOV 2014
QUANTITY AVAILABLE: 1 Learn More
REFERENCE NUMBER: M-3973 (99016AVEZ8RX)-D
HOTMELT POWDER SCATTERING AND LAMINATING MACHINE-2200mm
1.LAMINATING LINE :
MAKE : VILLARS (CH) ACTUALLY SANTEX
YEAR: 1993
WORKING WIDTH : 2200mm (NOMINAL WIDTH 2M10)
VOLTAGE: 3X380(400)V
TOTAL POWER : 158KW
RECOMMENDED MAX. SPEED 10M BUT 15M IS POSSIBLE
ORIGINAL CONFIGURATION : INPUT UNIT (WITH POSSIBILITY TO HANG IN ROLLERS BY MEANS OF E.G. FLAT BEARINGS), POWDER SPREADER, INFRARED PREHEATING ZONE AND DOUBLE BAND LAMINATING PRESS (HEATING THROUGH IR)
LATER EXTENSION (1997) : 2ND INFRARED ZONE WITH COLD WATER COOLED CALENDAR
AT THE BACK EQUIPPED WITH SELVEDGE CUTTING SYSTEM WITH ADJUSTABLE INFRARED FOLLOW UP SYSTEM. STRENGTH OF INFRARED CAN BE ADJUSTED SO THAT E.G. THE UPPER SUBSTRATE CAN BE ‘NEGLECTED’.
KNOWN PROBLEMS :
1)INFRARED PREHEATING ZONE : 2 IR STRIPS BROKEN
2)CERTAIN PARTS IR ZONES (MOSTLY EXTERIOR ZONES) OF THE DOUBLE BAND LAMINATING PRESS DO NOT LONGER FUNCTION, BUT SECOND PART OF THE MACHINE CAN STILL BE HEATED TILL 160 À 170°C AND EVEN MORE, BUT THEN AT VERY LOW SPEED
2.ACCUMULATOR WITH WINDER AND CONTROLLING SYSTEM :
MAKE : MATTHIJS (ELECTRICAL PART BY ELECTRO VANDEVELDE)
YEAR: 1999
OPERATING VOLTAGE : 3X380V
CAPACITY ACCUMULATOR : +/- 50M
UNIT FUNCTIONS INDEPENDENTLY FROM LAMINATING MACHINE AND SPEED VARIES FROM 0 TILL 50M (SPEED OF WINDING UP UNIT = SPEED LAMINATING MACHINE WHEN ACCUMULATOR IS EMPTY)
3. SUPERSTRUCTURE FOR SUPPLY SECOND SUBSTRATE :
MAKE: MENZEL
YEAR: 2000
OPERATING VOLTAGE : 3X380V
FUNCTIONS INDEPENDENTLY FROM THE LAMINATING MACHINE. SPEED REGULATION BASED ON A 0-10V (=0-15M) EXIT SIGNAL OF THE LAMINATING MACHINE
MANUAL RIGHT-LEFT GUIDANCE OF THE SUBSTRATE. A SECOND AUTOMATIC PRE-GUIDANCE IS FORESEEN, BUT THE MOTOR DOES NO LONGER FUNCTION AND IT IS IN PRACTICE NOT REQUIRED BECAUSE THE ROLLS ARE ALWAYS WINDED STRAIGHT.
A MEASURING ROLLER IS INCLUDED TO MEASURE THE TENSION OF THE SUBSTRATE. THIS MEASURING ROLLER DIRECTS THE MOTOR SPEED SO THAT THE ADJUSTING OF THE TENSION STAYS STEADY. IT IS EVEN POSSIBLE TO GO TO A +/- TENSIONLESS SITUATION.
THE LINE IS MOUNTED ON A SELF-MADE PLATFORM EQUIPPED WITH A SIMPLE UNWINDING UNIT
KNOWN PROBLEM : PRESSURE ROLLER TO AVOID THAT THE SUBSTRATE “SLIDES” OVER THE BRAKE ROLLER IS WORN OUT, BUT IS IN PRAXIS NOT NEEDED. MOTOR OF THE PRE-GUIDANCE IS BROKEN (SEE ABOVE)
4.MISCELLANEOUS :
SELF-BUILD ENTRY J-BOX WITH SIMPLE ROLL MEASUREMENT
SEPARATE J-BOX FOR UNWINDING FROM DOCKS, SO THAT CAN BE LAMINATED IN THE POLE DIRECTION
SEWING MACHINE MERROW TO MAKE FLAT SEAMS ON FINE/THIN FABRICS
SELVEDGE CUTTERS ARE MOUNTED ON A SYSTEM SO THAT THE FABRIC CAN BE LEVELLED EASILY, EVENTUALLY CAN BE WINDED ON DOCKS. INCLUDING 2 DOCKS OF 2M30 OF WHICH 1 WITH FLAP BEARINGS
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TT-4047 ALAN DUFFY CENTER SURFACE SLITTER, 65”, REWINDER 40” OD REWIND, YEAR UPGRADED 2021
65” ALAN DUFFY CENTER SURFACE SLITTER
REWINDER 40” OD REWIND UPGRADED IN 2021
SINGLE SHAFT UNWIND.
3” AIR SHAFT CAN ACCOMMODATE 40” PACKAGE
WEB WIDTH UP TO ~ 65”
CONDITION: USED
QUANTITY: 1
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