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YY-2031 GAUZE SWAB FOLDING MACHINE WITH EDGE (7.5 X 7.5 X 8 TO 12 PLY) MACHINE SIZE: LENGTH 2600mm X WIDTH 1700mm X HEIGHT 1800mm; WEIGHT: 1000 KGS. TOTAL KW: 4.5 KW HEATED ROLLS DRAW 300 WATTS PER ROLL, 12 PIECES TOTAL 7.5 X 7.5 X 8PLY, BREAK LENGTH 300mm, GAUZE ROLL WIDTH: 180mm 7.5 X 7.5 X 12PLY, BREAK LENGTH 300mm, GAUZE ROLL WIDTH: 255mm QUANTITY: 1 Learn More

J-4439 LED UV INSTANT CURING LIQUID COATING MACHINE, WORKING WIDTH 1650mm FOR COATING PRINTED PRODUCTS COATED PRODUCTS HAVE THE BENEFITS OF ANTI-ULTRAVIOLET AGING, ABRASION RESISTANCE AND WATERPROOF PROTECTION WITHOUT SHRINKAGE OR LAMINATION BUBBLES CAN ALSO BE USED FOR NON-LAMINATED PVC FILMS, LEATHER, WALL STICKERS, WOOD GRAIN PAPER, UV PRINTING AND OTHER ROLLED PRODUCTS MAXIMUM FEED ROLL DIAMETER: 400mm MAXIMUM EXIT ROLL DIAMETER: 400mm MACHINE IS SUITABLE FOR ROLL-TO-ROLL MATERIAL BUT NOT FOR SHEETS QUANTITY: 1 Learn More

T-2898 PP STAPLE FIBER PLANT, 6000 MTA, BRAND MOSTLY FLEISSNER , AUTEFA BALE PRESS
20 TONS PER DAY

PP STAPLE FIBER SYSTEM
6000 MTA (LINE-1+LINE-2)
EXTRUTION & SPINNING PACKAGE

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REFERENCE NUMBER: M-7873

CHOCOLATE CEREAL AND GRANOLA BAR AUTOMATIC LINE

 

AUTOMATIC LINE

FOR CHOCOLATE CEREAL AND GRANOLA BARS

AUTOMATIC COMBINATION BETWEEN THE FREEZING, FORMING, AND PRESSING ROLLERS, AND THE SLITTING TECHNOLOGY.

THIS PRODUCING LINE IS A MULTI-FUNCTION LINE WHICH CONSISTS OF KITCHEN EQUIPMENTS, FORMING AND SHEETING SYSTEM, NUTS SPRINKLING SYSTEM, FORMING AND PRESSING ROLLER, REFRIGERATION SYSTEM, COOLING TUNNEL, CANDY BAR SLITTING, CUTTING AND CONVEYING SYSTEM, AND CHOCOLATE ENROBING MACHINE, ETC.

 

THIS LINE TAKES THE PLACE OF THE TRADITIONAL, MANUAL WORKSHOP PRODUCTION WITH FULL AUTOMATIC MACHINERY PRODUCTION. THIS LINE WILL BE IDEAL FOR THE CANDY BAR LEISURE FOOD INDUSTRY, WITH MODERN AND LARGE QUANTITY PRODUCTION.

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REFERENCE NUMBER: R-7639
YEAR : 1971
NOMINAL WIDTH: 2720mm
TRIMMED WIDTH 2680mm
DESIGN SPEED: 1600 M/MIN
PRODUCTION SPEED: UP TO 1550 M/MIN
GRAMMAGE: 14 TO 23 GSM
QUANTITY: 1

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REFERENCE NUMBER: V-1288

MERELLO ME-305PILLOW & QUILTS PACKAGING SYSTEM, 10 to 12 UNITS PER MINUTE YEAR 2009

 

WRAPS PILLOWS AND CUSHIONS BETWEEN 35X35 AND 150X70cm IN POLYETHYLENE TUBE, WITHOUT LATERAL SEALS

 

HIGH QUALITY BAGS, MORE ESTHETICAL AND VERY WELL ADJUSTED. INCLUDES OPTIONAL PRINTER FOR LABELS DIRECTLY ON THE BAG, PUNCHES HANDLES AND DETECTS CENTERED LOGOS. MINIMUM WASTE, ENERGY SAVINGS.

 

AUTOMATIC CYCLE: IN-FEED, WRAPPING, COMPRESSION AND SEALING. EASY AND FAST CHANGE OF THE ROLL, MÁX. ROLL: 500 mm.. CYCLE CONTROLLED BY PLC WITH TOUCH SCREEN. SURFACE OCCUPATION: 4.5X2M (EXTRA BIG DIMENSIONS AVAILABLE AS OPTION).

 

HIGH PRODUCTIVITY: 10/12 UNITS PER MINUTE

 

WELL-ENGINEERED MACHINE FOR FLATTENING AND WRAPPING CUSHIONS FOR “FLAT PACK” OPERATIONS

THIS IS IDEAL FOR STORING AND SHIPPING PILLOWS AND CUSHIONS IN A MINIMAL AMOUNT OF SPACE

AUTOMATICALLY WRAPS EVERY TYPE OF PILLOW BETWEEN 40CM x 40CM (16”x16”) TO 110CM x 80CM (42”x32”)

CYCLES UP TO 8 PER MINUTE

AUTOMATICALLY ADJUSTS TO VARYING SIZES

PLASTIC ROLLS ARE EASILY CHANGES

THE MACHINE FORMS A TUBE STYLE BAG FROM A POLYETHYLENE ROLL, WITH PERFECT SIZE ADJUSTMENT AND REQUIRES NO LATERAL SEALING. CHANGING THE POLYETHYLENE ROLL IS FAST AND EASY, AND DIFFERENT SIZES CAN BE USED WITHOUT ADJUSTMENT

 

CUTS ARE MADE BY A MAINTENANCE-FREE, SMOKELESS COLD BLADE

A TOUCH SCREEN PLC CONTROL DISPLAYS INPUT PARAMETERS AND CYCLE INFORMATION

ELECTRONIC INVERTER ENABLES SMOOTH MOTORIZED MOVEMENTS

OPTIONAL VIDEO JET THERMAL PRINTER CAN PRINT PRODUCT DATA AND BAR CODES DIRECTLY ON FINISHED PACKAGE

 

MACHINE DIMENSIONS ARE: 4.5M x 2M (14.75’ x 6.5’)

 

SAVES SPACE AND MATERIAL EXPENSE BY EXTRACTING AIR FROM THE BAG DURING PACKAGING PROCESS

 

QUANTITY: 1

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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REFERENCE NUMBER: M-6097
AUTOMATIC ELASTIC BANDAGE ROLLING EQUIPMENT

FOR AUTOMATIC ROLLING AND METERING OF ELASTIC BANDAGE LIKE ELASTIC CONFORMING BANDAGE, COMPRESSION BANDAGE, ELASTIC CREPE BANDAGES, COTTON CREPE BANDAGE, AND ETC.

IT HAS 2 PRODUCTION TRACKS. EACH TRACK CAN HANDLE THE MAXIMUM INPUT WIDTH OF 20CM.
PRODUCTION CAPACITY IS 15 TO 30 METERS PER MINUTE (ADJUSTABLE).

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REFERENCE NUMBER: F-1234 NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm QUANTITY: ONE PRODUCTION LINE Learn More