Search results for: 'stand'

R-6856 FUTURA K AUTOMATIC ROASTING MACHINES

AUTOMATIC ROASTING MACHINES RESULT OF LONG STUDIES AND LIVED EXPERIENCE.
THE ROASTING MACHINES SERIES FUTURA K ARE THE RESULT OF LONG STUDIES AND LIVED EXPERIENCE ALONGSIDE OUR CLIENTS COFFEE ROASTERS, FOR THE REALIZATION OF THE MOST ADVANCED MACHINERIES IN THE FIELD OF INDUSTRIAL COFFEE ROASTING.
THE COMPACT DIMENSIONS, RELIABILITY OF THE MATERIALS AND COMPONENTS, THERMAL MANAGEMENT WITH IMMEDIATE RESPONSE, CALIBRATED AND PARTICULARLY FUEL EFFICIENT, HIGH THERMAL AND ACOUSTIC INSULATION AND OTHER POSITIVE FEATURES, MAKE THESE MACHINES REFERENCEGUIDE IN PROFESSIONAL ROASTING FIELD.

MAIN COMPONENTS:
FEEDING HOPPER INSULATED WITH PNEUMATIC FILLER DEVICE, MOVABLE INLET, ELECTROPNEUMATIC UNLOADING CONTROL.
ROASTING DRUM MADE BY A FIXED HOUSING WITH DOUBLE INSULATING WALLS FOR THERMAL PROTECTION AND SUPPORTING THE ROTARY CYCLINDER THAT MOVES THE PRODUCT. THE WHOLE CYCLINDER IS MADE OF COMPOUND STEEL TO WITHSTAND THERMAL SHOCKS, ABSOLUTELY ODOURLESS, WITH PERFORATED SHEET FOR PRODUCT CONTAINEMENT, RIGHT AND LEFT BLENDERS SETTLED AT DIFFERENT LEVELS TO OBTAIN PERFECT MIXTURE.
WHEN THE ROASTING PROCESS IS FINISHED, THE COFFEE IS UNLOADED THROUGH A LARGE DOOR WITH ELECTROPNEUMATIC CONTROL OF OPENING AND CLOSING.
THE HEATING GENERATOR IS SPECIFICALLY DESIGNED FOR ROASTING LINE APPLICATIONS. THE PRINCIPLE OF HEATING IS BASED ON HOT AIR FLOWS BY CONVECTION. GAS OR GASOIL BURNER TYPE MODULATING OR MULTI LEVEL- FLAMES ACCORDING THE APPLICATION.
COOLING TANK WITH LARGE STAINLESS STEEL SURFACE, SELF CLEANING, WHERE THE PRODUCT IS MOVED BY MEANS OF 4 CROSSED ARMS. TWO DISCHARGES: ONE IS ELECTROPNEUMATICALLY DRIVEN AND THE OTHER IS MANUAL FOR EMERGENCY. DOOR OF INSPECTION AND EASY CLEANING OF THE LOWER SIDE.
PELLICLES SEPARATOR WITH EXTRACTION, BY WORM CONVEYOR OR INCINERATOR FOR CONSTANT EFFICIENCY OF THE AIR CHAFFS SEPARATION SYSTEM.
SUPPORTING FRAME IN TUBULAR PROFILES, STEEL MADE, TO CONTAIN AND SUPPORT THE OPERATING DEVICES, SO TO OBTAIN A COMPACT MACHINE-LIMITED ENCUMBRANCE, COMPLETE WITH PANELS FOR HEATING AND NOISE CONTAINMENT.
INDEPENDENT ELECTRIC CONTROL BOARD WITH PLC + TOUCH SCREEN AND ALL DEVICES FOR MACHINE CONTROL AND
MANAGEMENT, CAREFULLY WIRED AND EQUIPPED WITH ALL SIGNALS USEFULL FOR ROASTING PROCESS.

STANDARD EQUIPMENT:
AUTOMATIC ROASTING SYSTEM MANAGED BY PLC + TOUCH SCREEN WITH RECORDING FOR ROASTING CURVES – PROFILES.
VISUALIZATION BY MONITOR OF TEMPERATURES AND ROASTING FUNTIONS.
FIRE PREVENTION EQUIPMENT ON THE ROASTING DRUM AND COOLING TANK; ON THE CYCLONE-CHAFFS SEPARATOR IF EQUIPPED WITH WORM CONVEYOR FOR CHAFFS EXTRACTION.
ALARM SYSTEM BY BUZZER AND SIGNAL LAMP, UPON INTERVENTION OF THE OVERLOAD PROTECTION DEVICES ON THE ELECTRIC-MOTORS AND ON THE BURNER.
PROTECTING SAFETY SYSTEMS.
CYCLONE FOR COOLING TANK: STANDARD ON MOD. 240-300- 360-480.
OPTIONALS EQUIPMENT

COMPUTERIZED AUTOMATIC ROASTING PROCESS CARP MANAGED BY PC AND MONITOR.
HEATING RECOVERY SYSTE
SMOKE BURNER TYPE THERMICAL AND/OR CATALYST
CLEAN AIR ROASTING SYSTEM
CHAFFS COMPACTOR.

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P-6603 SILOS ROASTED COFFEE STORAGE (STONER FED)

THIS UNIT NEEDS TO BE REMOVED TO MAKE ROOM FOR BIG WALK-IN COOLER - AND IT CAN BE CHANGED RADICALLY TO FIT MOST ANY SITUATION. THE ACTUAL DE-STONER IS SITTING NEXT TO THE COOLER ON A 90 KILO PROBAT (ALTHOUGH THIS STONER/STORAGE SILO IS NOT LIMITED TO ANY SIZE AS THE STONER DOES NOT KNOW HOW BIG THE COOLER - IT ONLY KNOWS TO KEEP GOING TILL IT IS EMPTY.

STONER LIFTS COFFEE UP TO A SURGE HOPPER ABOVE - THEN GRAVITY FEEDS DOWN TO THE BIN THAT YOU TOLD IT TO GO . . . HOWEVER, THERE ARE SEVERAL OPTIONS ON HOW SUCH A SILO GETS LOADED - EVERYTHING FROM A SUCTION WAND TO OTHER CONFIGURATIONS OF THE GRAVITY ONE PICTURED . . . AS THIS IS A DISCUSSION TOPIC. THE TOP SECTION STANDS ALONE AND CAN EASILY BE REMOVED. THE ACTUAL STORAGE SILOS STAND ALONE AND THEY CAN BE EASILY REMOVED - OR EVEN BE MADE TALLER SHORTER TO FIT YOUR BUILDING. THEN THE BASE CAN BE ALTERED ACCORDINGLY. NOTICE THE CONTROL BOX ON THE LEFT SIDE - THAT IS 21 INCHES WIDE X 24 INCHES TALL AND 10 INCHES DEEP AND THAT CAN BE MOUNTED ON ANY WALL OR RIGHT WHERE IT IS . . . TOTALLY MOVABLE.

92.5 INCHES WIDE - THAT IS JUST SHORT OF 8 FEET OVERALL LENGTH.
8 FEET TALL FOR THE MAIN STORAGE PLUS THE STUFF ON TOP THAT MAY END UP BEING CHANGED.
36 INCHES WIDE ON THE STAND - BUT ACTUAL STORAGE IS 32 INCHES
19.5 CUBIC FEET OR 400 POUNDS ROASTED COFFEE
CAN BE USED FOR GREEN COFFEE - 850 POUNDS+
YOU CAN INSTALL ANY SPACE SAVING LOADING BLOWER, VACUUM OR EVEN AUGAR . . . GREEN OR ROASTED WHOLE BEAN
BASICALLY THERE ARE SO MANY CONFIGURATIONS OR WAYS TO USE THIS UNIT - IT IS JUST GREAT TO FIND SOMETHING SO WELL PRESERVED, AS THIS HAS BEEN SITTING UNUSED FOR AT LEAST 15 YEARS EVEN THOUGH THE ACTUAL COFFEE OPERATION IS VERY ACTIVE - JUST DID NOT USE THIS PARTICULAR CONFIGURATION.

QUANTITY: 1

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P-5091 REBUILT PROBAT ROASTER 90 OR 120 KILOS

AUTOMATIC PROBAT ROASTER - 90 KILO
COMPLETE WITH :
SUCTION GROUP TO FEED GREEN COFFEE TO THE ROASTER
HOPPER FOR COFFEE WITH AUTOMATIC DOWNLOAD
ROASTING DRUM WITH SCRAPERS TO MOVE GREEN COFFEE
AUTOMATIC SHUTTER WITH SAFETY POSITION AND LIMIT SWITCH
COOLING BASIN WITH ACCIDENT PREVENTIONS, SCRAPERS AND FUN FOR COOLING AIR
HOT CIRCUIT WITH GAS BURNER COMPLETE WITH FUN WITH PARTIAL RECYCLE OF HOT AIR AND UNLOADING TANK TO RECOLLECT SOLID PARTS
3 FLAME BURNER CONTROLLED BY PROBES SET BY THE CONTROL PANEL
CONTROL PANEL WITH TOUCH SCREEN FIRE FIGHTING DEVICE WITH OPENING ELECTRO-VALVES, VOLUMETRIC COUNTER.
THE DEVICE IS INSTALLED BOTH ON THE DRUM AND ON THE COOLING BASIN
VALUE WITH REBUILT:
NEW DESTONER
OVERHAULED AFTERBURNER
REBUILT 90 KILO CE STANDARDS WITH 12 MONTH WARRANTY

AUTOMATIC PROBAT ROASTER - 120 KILO
COMPLETE WITH :
LOADING HOPPER FOR GREEN COFFEE TO GO TO ROASTER
PNEUMATIC PLANT
INSULATION ON ALL PARTS OF MACHINE
AUTOMATIC SHUTTER WITH SAFETY POSITION AND LIMIT SWITCH
COOLING BASIN WITH ACCIDENT PREVENTIONS, SCRAPERS
HOT CIRCUIT WITH GAS BURNER COMPLETE WITH FAN WITH PARTIAL RECYCLE OF HOT AIR AND UNLOADING TANK TO RECOLLECT SOLID PARTS
3 FLAME BURNER CONTROLLED BY PROBES SET BY THE CONTROL PANEL
CONTROL PANEL WITH TOUCH SCREEN FIRE FIGHTING DEVICE WITH OPENING ELECTRO-VALVES, VOLUMETRIC COUNTER.
THE DEVICE IS INSTALLED BOTH ON THE DRUM AND ON THE COOLING BASIN
VALUE WITH REBUILT:
NEW DESTONER WITH SUCTION CUP AND DUMPER
NEW INSULATED BOX FOR AFTERBURNER WITH ADJUSTABLE THERMO REGULATORS
REBUILT 120 KILO CE STANDARDS WITH 12 MONTH WARRANTY

QUANTITY: 1

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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C-4001 CATERPILLAR 650KW GENERATOR SET, WIDTH 83, YEAR 2004, WITH ACTUAL 1143 HOURS

CATERPILLAR 650KW GENERATOR SET
ENGINE:
BRAND: CATERPILLAR
MODEL: 3412
YEAR: 2004
FUEL TYPE: DIESEL

GENERATOR:
BRAND: CATERPILLAR
KW: 650
KVA: 812.5
RATING: STAND BY
VOLTS: 120/208
AMPS: 2255

PACKAGE:
1143 HOURS SINCE NEW
GENERATOR SET TYPE: STAND-BY
BRAND: CATERPILLAR
MODEL: 3412
DIMENSIONS:
LENGTH: 233
WIDTH: 83
HEIGHT: 101
WEIGHT: 23000 POUNDS

QUANTITY: 1

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C-3999 CUMMINS 350KW GENERATOR SET, WIDTH 50, YEAR 1992, WITH ACTUAL 510 HOURS

CUMMINS 350KW GENERATOR SET
ENGINE:
BRAND: CUMMINS
MODEL: NTA-855-G3
YEAR: 06/16/1992
FUEL TYPE: DIESEL
GOVERNOR: ELECTRONIC

GENERATOR:
BRAND: CUMMINS
KW: 350
KVA: 437.5
RATING: STAND BY
VOLTS: 277/480
AMPS: 526

PACKAGE:
510 HOURS SINCE NEW
GENERATOR SET TYPE: STAND-BY
BRAND: CUMMINS
MODEL: DFCC
DIMENSIONS:
LENGTH: 142
WIDTH: 50
HEIGHT: 111
WEIGHT: 9000 POUNDS

QUANTITY: 1

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C-3998 DETROIT DIESEL 425KW GENERATOR SET, WIDTH 46, WITH ACTUAL 441 HOURS

DETROIT DIESEL 425KW GENERATOR SET
ENGINE:
BRAND: DETROIT DIESEL
MODEL: 12V71T
FUEL TYPE: DIESEL
GOVERNOR: ELECTRONIC

GENERATOR:
BRAND: MARATHON
KW: 425
KVA: 531.25
RATING: STAND BY
VOLTS: 277/480
AMPS: 639

PACKAGE:
441 HOURS SINCE NEW
GENERATOR SET TYPE: STAND-BY
DIMENSIONS:
LENGTH: 120
WIDTH: 46
HEIGHT: 62
WEIGHT: 10000 POUNDS

QUANTITY: 1

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C-3994 BARGEMOUNTED POWER PLANT, CAPACITY 220MW

A. ONCE THROUGH STEAM GENERATOR
B. BARGE
C. CHILLERS
D. AIR COMPRESSOR
E. GAS TURBINE
F. STEAM TURBINE
G. FEEDWATER SYSTEM
H. CLOSED COOLING WATER SYSTEM
I. AUXILIARY COOLING WATER SYSTEM
J. CONDENSATE POLISHING UNIT (CPU)
K. WASTE WATER SYSTEM
L. PLANT ELECTRICAL SYSTEM
M. BLACK START DG SET
N. PLANT CONTROLS AND INSTRUMENTATION
O. PLANT FIRE FIGHTING SYSTEM
P. START UP VACUUM SYSTEM
Q. STEAM TURBINE DEAERATING CONDENSER

QUANTITY: 1 PLANT

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M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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M-6055 NONWOVEN NEEDLE FELT LINE, WIDTH 4300mm, YEAR 1970 TO 2004

OFFER 001
NONWOVEN NEEDLE FELT LINE – RENEWED 3 YEARS AGO
WORKING WIDTH: 4300mm

OFFER 002
HERGETH BALE OPENER
YEAR: 1986
WORKING WIDTH: 1000mm

OFFER 003
OILING UNIT
TANK CAPACITY: 250 LITRES

OFFER 004
AUGUST PROTT FAN FOR FIBER TRANSPORT
POWER: 7.5 KW

OFFER 005
TERMO GORING KERR METAL DETECTOR AND METAL SEPARATOR
YEAR: 2004

OFFER 006
TEMAFA MIXING BIN

OFFER 007
FOR FAN FOR FIBER TRANSPORTATION

OFFER 008
FOR CHUTE FEED WITH MOVEABLE CONDENSOR
WORKING WIDTH: 2500mm

OFFER 009
WEB DENSITY MEASURING AND AUTOMATIC ALIGNING

OFFER 010
FOR CARDING MACHINE
WORKING WIDTH: 2500mm

OFFER 011
ASSELIN CROSSLAPPER
YEAR: 1984
INPUT WIDTH: 2500mm

OFFER 012
FEHRER FIRST NEEDLE LOOM
YEAR: 1973
WORKING WIDTH: 4800mm

OFFER 013
UNWINDING FOR PRELIMINARY WEB

OFFER 014
CONVEYOR SYSTEM FOR WEB TRANSPORTATION TO SECOND NEEDLE LOOM

OFFER 015
FEHRER SECOND NEEDLE LOOM
YEAR: 1970
WORKING WIDTH: 4400mm

OFFER 016
FEHRER THIRD NEEDLE LOOM
YEAR: 1973
WORKING WIDTH: 4800mm

OFFER 017
BENEDETTI & CALAMAI TRIMMING AND WINDING UNIT
YEAR: 1995
TABLE WIDTH: 5500mm

OFFER 018
LAROCHE EDGE TRIM OPENER

QUANTITY: 1 LINE

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