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- J-3004 FIBRILLATED RAFFIA TAPE EXTRUSION LINE – NEW, 120mmJ-3004 FIBRILLATED RAFFIA TAPE EXTRUSION LINE – NEW, 120mm PP FIBRILLATED YARN EXTRUDER LINE MODEL: NOVASTAR-120 EXTRUSION LINE FOR PRODUCTION OF PP FIBRILLATED YARN RAW MATERIAL: PP GRANULE FINISHED PRODUCTS: NON-TWISTED TAPE YARN, FIBRILLATED YARN FOR TWINE RANGE OF PRODUCT: 10,000 TO 30,000 DENIER 10000 DENIER APPROXIMATELY 17 TO 19 YARN 16000 DENIER APPROXIMATELY 11 TO 12 YARN 22000 DENIER APPROXIMATELY 8 TO 9 YARN 28000 DENIER APPROXIMATELY 6 TO 7 YARN 32000 DENIER APPROXIMATELY 5 TO 6 YARN EXTRUSION THROUGHPUT: 300 KG PER HOUR EXTRUSION CAPACITY: 180 TO 250 KG PER HOUR (PRODUCT CAPACITY DEPEND ON FILAMENT SIZE) EXTRUDER SCREW DIAMETER: Ø 120mm T-DIE WIDTH: 1300mm TAKE-OFF ROLLER WIDTH: 1200mm TAKE-OFF LINE SPEED: 160 METERS PER MINUTE (MAXIMUM) OPERATION SIDE: RIGHT TO LEFT, OR LEFT TO RIGHT Learn More
- COGENERATION PLANT 1.2 MEGAWATTSREFERENCE NUMBER: T-6985 COGENERATION PLANT 1.2 MEGAWATTS NEAR NEW COGENERATION SYSTEM WITH MODULAR DESIGN THAT HAS NEVER BEEN RUN IN PRODUCTION: THIS SYSTEM IS A 1.2-MEGAWATT POWER PLANT AND CAN BURN BARK, SAWDUST, AGRICULTURAL WASTES SUCH AS PEANUT SHELLS, RICE HULLS, STRAW, ANIMAL RESIDUE, WET WOOD, ETC. THIS SYSTEM WILL CONVERT SUCH WASTE PRODUCTS INTO USEABLE THERMAL AND ELECTRICAL ENERGY. THIS SOLID WASTE STREAM CAN BE CONVERTED INTO PARTICLE FORM BY THE USE OF A COMMERCIAL SHREDDER, CONVEYED TO A SILO FOR STORAGE, AND THEN FED AUTOMATICALLY INTO THE MULTI-ZONE BURNER. STEAM IS GENERATED THROUGH A LOW PRESSURE 275 DEGREE (DE-RATED FROM 300 DEGREE) STAINLESS STEEL BOILER WITH A HEAT EXCHANGER. INLET STEAM IS 475 PSIG AT 700 DEGREES FTT WITH A MAXIMUM OF 22,000 LBS/HOUR BUT COULD BE INCREASED TO 24,000 LBS/HOUR. EXHAUST STEAM PRESSURE IS 3" HGA AT 5449 RPM BUT DESIGNED TO RUN AT 4" ABSOLUTE VACUUM. STEAM IS TRANSFERRED TO THE 3-STAGE BACK PRESSURE TURBINE RATED AT 1654HP DETUNED TO 1200HP TO MATCH THE GENERATOR. THIS SYSTEM COMES COMPLETE WITH GENERATOR CONTROL CENTER, BOILER CONTROL CENTER, COMBUSTION CONTROL CENTER, CONTROL ROOM SWITCHBOARD, TURBINE OIL SYSTEM, DUST DELIVERY CONTROL SYSTEM, SWITCHGEAR AND PLC CONTROLS. THIS PLANT WAS NEW IN 2005/2006 WHEN INSTALLED AND HAS NEVER BEEN RUN EXCEPT FOR PERMITTING FUNCTION. THE TURBINE GEARBOX AND GENERATOR WERE OEM REBUILT. THE COMPANY PURCHASED THIS SYSTEM WITH A GUARANTEE THE BURNER COULD MEET NOX STANDARDS. AFTER INSTALLATION, THE BURNER COULD NOT EFFICIENTLY BURN FIBER WITH HIGH FORMALDEHYDE CONTENT. CONSEQUENTLY, THE BURNER COULD NOT MEET THOSE NOX STANDARDS THAT ARE ONE OF THE MOST STRINGENT SET OF STANDARDS IN NORTH AMERICA. THESE MULTI-STAGE BURNERS ARE USED THROUGHOUT NORTH AMERICA AND MEET OR EXCEED NOX CONTROL STANDARDS IN OTHER AREAS WITHOUT PROBLEMS. THIS COGEN SYSTEM CAN BE PROFESSIONALLY DISMANTLED, ALL EQUIPMENT TAGGED FOR REINSTALLATION AND SHIPPED TO YOUR FACILITY, REASSEMBLED, AND CONNECTED TO YOUR PRESENT ELECTRICAL GRID SYSTEM. IT WOULD TAKE APPROXIMATELY 10 WEEKS TO DISMANTLE THE PLANT AND 15 TRUCKS TO SHIP THE EQUIPMENT TO YOUR PLANT SITE, AND APPROXIMATELY 16 WEEKS TO REASSEMBLE. THIS PLANT WOULD INCLUDE EVERYTHING NEEDED EXCEPT FUEL PROCESSING (GRINDING), STORAGE AND A TRANSFORMER TO SUPPLY POWER TO YOUR FACILITY. SHIPMENT OF THE PLANT WOULD BE BROKEN DOWN AS FOLLOWS: FIVE 53' TRAILER VANS TO LEGAL WEIGHT TEN 53' FLATBED TRAILERS TOTAL WEIGHT OF COGEN PLANT EQUIPMENT = 581,000 LBS. TIE-DOWN GEAR, CHAINS, BLOCKS AND CHOKES = 6,000 LBS. GROSS CUBIC SETTING OF CARGO = 67,840 CUBIC FEET MACHINERY PROPOSAL USED 1.2-MEGAWATT POWER PLANT CONSISTING OF THE FOLLOWING: DESCRIPTION OF EQUIPMENT 3-STAGE BURNER BOILER EGR FAN ID FAN SUPPLY WATER TANK SERVICE WATER PUMP WATER SOFTNER AND FILTER BOILER WATER PUMP SYSTEM DUAL CYCLONE SEPARATOR ELECTROSTATIC PRECIPITATOR ESP TRANSFORMER ESP PUMP SYSTEM CONDENSER PUMP SYSTEM STEAM TURBINE SENTINEL GENERATOR GENERATOR CONTROL CENTER BOILER CONTROL CENTER COMBUSTION CONTOL CENTER PLANT #2 SWITCHGEAR CONTROL ROOM SWITCHBOARD TURBINE OIL SYSTEM DUST DELIVERY CONTROL SYSTEM CONDENSER CONTROL PANEL ESP CONTROL PANEL TURBINE OIL CONTROL PLANT #1 POWER SWITCHGEAR COGENERATION PROJECT LOADING ANALYSIS BOILER FEEDWATER TANK LOADPOINT: LP4 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 4.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 16,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 197.53 LBS/SQFT SOIL LOADING 297.58 LBS/SQFT *TANK ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS STEAM UNIT LOADPOINT: LP3 - FOOTING LENGTH 25.00 FT - 13.00 FT WIDTH 14.00 FT - 3.00 FT DEPTH 1.00 FT - 2.00 FT COUNT 1 EA - 3 EA CUBIC FT 350.00 CUFT - 234.00 CUFT TOTAL CU FT 584.00 CUFT LOAD CENT. HT. 8.00 FT MACHINE FOOT: LENGTH 10.30 FT WIDTH 1.00 FT COUNT 3.00 EA TYPE 2 MACHINE WT. 53,000 LBS FOOTING WT. 52,500 LBS FOOTING LOAD 151.43 LBS/SQFT SOIL LOADING 301.43 LBS/SQFT *BOILER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. 1,715.21 PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS CONDENSOR UNIT LOADPOINT: LP2 FOOTING LENGTH 23.00 FT WIDTH 3.00 FT DEPTH 3.00 FT COUNT 6 EA CUBIC FT 1,242.00 CUFT TOTAL CU FT LOAD CENT. HT. NA* FT MACHINE FOOT: LENGTH 2.00 FT WIDTH 2.00 FT COUNT 6.00 EA TYPE 2 MACHINE WT. 40,000 LBS FOOTING WT. 186,300 LBS FOOTING LOAD 1,666.67 LBS/SQFT SOIL LOADING 546.62 LBS/SQFT *CONDENSOR ASSEMBLY IS WELDED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=BASE PAD LOADING IS CONDCENTATED COGENERATION PROJECT LOADING ANALYSIS TURBINE-GENERATOR SET LOADPOINT: LP6 FOOTING LENGTH 21.00 FT WIDTH 9.00 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 189.00 CUFT TOTAL CU FT 189.00 CUFT LOAD CENT. HT. 3.50 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 28,350 LBS FOOTING LOAD 201.06 LBS/SQFT SOIL LOADING 351.06 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS COMBUSTION UNIT LOADPOINT: LP1 LENGTH 24.75 FT WIDTH 8.50 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 210.38 CUFT TOTAL CU FT LOAD CENT. HT. 6.50 FT MACHINE FOOT: LENGTH 24.58 FT WIDTH 7.60 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 80,000 LBS FOOTING WT. 31,556 LBS FOOTING LOAD 428.25 LBS/SQFT SOIL LOADING 597.17 LBS/SQFT *BURNER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE COGENERATION PROJECT LOADING ANALYSIS WET ESP UNIT LOADPOINT: LP5 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 9.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 469.14 LBS/SQFT SOIL LOADING 569.19 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION CONCRETE FOOTING LOADING ANALYSIS LIVE + LOAD DEAD FOOT WIND THICKNESS YDS WIEGHT POINT DESCRIPTION WEIGHT LENGTH WIDTH QTY PSF LOAD LBS INCHES LBS 1 COMBUSTION UNIT 80,000 25 8 1 400 12 7.41 2 CONDENSER STRUCTURE 80,000 3 3 6 1,481 36 6.00 3 STEAM GENERATOR 105,500 3 12 3 977 12 4.00 4 BOILER FEED WATER TANK 16,000 9 9 1 198 4 1.00 5 WESP UNIT 38,000 8 8 1 594 12 2.37 6 TURBINE GEN SET 32,000 6 23 1 232 12 5.11 7 SILO* 230,000 21 21 1 345,000 36 49.00 330,750 PAVE UNDER STEAM UNIT 12 28 1 4 4.15 MISC. STEEL FOOTINGS 1.5 1.5 15 12 1.25 MISC AREA PAVEMENT 72 5 1 4 4.44 84.73 8.47 FACTOR ESTIMATED CONCRETE USAGE 93.20 YARDS * SPECIFICATION MIGHT CHANGE WHEN ENGINEERING DRAWINGS COME FROM MANUFACTURER FUEL METERING BIN FUEL IS TRANSFERRED FROM A STORAGE BIN TO THE METERING BIN. THE METERING BIN IS PROVIDED TO PLACE A SUPPLY OF FUEL IN CLOSE PROXIMITY TO THE COMBUSTION SYSTEM AND ASSURE A CONSTANT SUPPLY OF FUEL TO THE COMBUSTION SYSTEM. THIS IS USUALLY A SMALL BIN PROVIDING UP TO TWO HOURS OF FUEL STORAGE CLOSE TO THE COMBUSTION SYSTEM. BIN IS SUPPLIED WITH A HATCH AND A SIGHT GLASS FOR EASILY DETERMINING THE QUANTITY OF FUEL PRESENT. THE METERING BIN IS EQUIPPED WITH A LIVE BOTTOM AUGER SYSTEM TO ASSURE A CONSTANT FLOW OF FUEL TO THE COMBUSTION SYSTEM. THE FUEL FLOWS INTO A SCREW CONVEYOR THAT TRANSPORTS THE FUEL TO THE COMBUSTION SYSTEM. THIS BIN IS EQUIPPED WITH HIGH- AND LOW-LEVEL SENSORS. FAILURE OF THE FUEL TRANSFER CONVEYORS OR A PROBLEM WITH THE PRIMARY FUEL STORAGE DEVICES IS SIGNALED WHEN THE METERING BIN LEVEL IS LOW FOR AN ADJUSTABLE PERIOD OF TIME. THE DRIVE MOTOR AND LEVEL SWITCHES ARE WIRED TO A JUNCTION BOX ON THE METERING BIN. METERING BIN SIZES WILL VARY ACCORDING TO THE FUEL NEEDS OF THE COMBUSTION SYSTEM. THESE BINS ARE SUPPLIED WITH OPEN TOPS WHEN THE CUSTOMER IS RESPONSIBLE FOR DELIVERY OF FUEL TO THE METERING BIN. THESE BINS WILL USUALLY BE ELEVATED ABOVE THE COMBUSTION UNIT FEED SCREW CONVEYOR. LEGS CAN BE PROVIDED WITH THESE UNITS TO SUPPORT THE METERING BINS FROM THE FLOOR OR THE CUSTOMER CAN PROVIDE SUPPORTS AS APPROPRIATE. THE UNITS ARE SUPPORTED FROM BELOW AT THE FOUR CORNERS OF THE BIN. COMBUSTION SYSTEM THE COMBUSTION SYSTEM CONSISTS OF SEVERAL COMPONENTS AS FOLLOWS: 1. FUEL FEED ROTARY AIR LOCK 2. FUEL FEED TRANSITION HOPPER AND HIGH/LOW LEVEL SENSORS 3. FUEL FEED SCREW CONVEYOR, EQUIPPED WITH VARIABLE FREQUENCY DRIVE 4. PRIMARY COMBUSTION CHAMBER, CONTAINING: A. CERAMIC WALL AND ARCH SYSTEM B. THREE LEVEL COMBUSTION AIR INLETS WITH INDIVIDUAL ADJUSTMENTS AND COMBUSTION AIR FANS. COMBUSTION AIR FANS ARE EQUIPPED WITH VARIABLE FREQUENCY DRIVES C. STATIONARY GRATE SYSTEM FOR INTRODUCTION OF PRIMARY AND SECONDARY COMBUSTION AIR D. ASH AUGER SCREWS FABRICATED OF HIGH TEMPERATURE STAINLESS STEEL FOR ASSURING PROPER DISTRIBUTION OF THE FIRE WITHIN THE FIRE BOX AND AUTOMATIC REMOVAL OF THE ASH REMAINING FROM THE COMBUSTION OF THE FUEL MATERIAL. 1. SECONDARY COMBUSTION CHAMBER A. CERAMIC WALL AND ARCH SYSTEM B. PROVIDES FOR AN EXTENDED DWELL TIME TO ASSURE COMPLETE COMBUSTION OF THE COMBUSTION BYPRODUCT GASES PRIOR TO LEAVING THE COMBUSTION SYSTEM. 1. HOT GAS TRANSITION FOR COMBUSTION UNIT TO HEAT EXCHANGER UNIT 2. HOT GAS DUCT WORK FROM HEAT EXCHANGER TO THE DUST COLLECTION EQUIPMENT 3. DUST COLLECTION EQUIPMENT, DESIGN DEPENDING ON FUEL AND SYSTEM SIZE 4. DUCT WORK FROM DUST COLLECTION EQUIPMENT TO INDUCED DRAFT FAN 5. INDUCED DRAFT FAN, EQUIPPED WITH VARIABLE FREQUENCY DRIVE OR AUTOMATICALLY ADJUSTABLE DAMPER, DEPENDING ON SYSTEM DESIGN AND APPLICATION. 6. EXHAUST GAS STACK, DIAMETER AND HEIGHT DEPENDING ON SYSTEM DESIGN AND APPLICATION. THE COMBUSTION SYSTEM IS PREFABRICATED TO THE EXTENT THAT IS ALLOWABLE FOR NECESSARY SHIPPING RESTRICTIONS. IN GENERAL, THE PRIMARY COMBUSTION CHAMBER IS COMPLETELY PREFABRICATED IN THE SHOP. COMBUSTION AIR FANS AND MANIFOLDS ARE INSTALLED ON THE JOB SITE. THE SIZES OF THE COMBUSTION SYSTEMS FOR THE 600 SERIES ARE APPROXIMATELY 8 FEET WIDE. THE LENGTH OF THE UNITS IS APPROXIMATELY 25 FEET. THE OVERALL HEIGHT OF THE UNIT IS APPROXIMATELY 8 FEET. THE PRIMARY COMBUSTION CHAMBERS ARE SHIPPED COMPLETE. THE EXTENDED COMBUSTION CHAMBERS ARE SHIPPED AS COMPONENTS. STEAM BOILER SYSTEMS THE STEAM BOILER SYSTEM CONSIST OF THE NEEDED EQUIPMENT ITEMS TO PRODUCE STEAM ENERGY FROM THE HOT GASES PRODUCED BY THE CHALLENGER COMBUSTION SYSTEMS. THE BOILER IS A 300PSIG, 18,819 LBS. PER HOUR. THIS SYSTEM IS MADE UP OF THE FOLLOWING COMPONENTS: HEAT RECOVERY STEAM GENERATOR (HRSG) BOILER FEEDWATER PUMP SKID BOILER FEEDWATER STORAGE VESSEL FEEDWATER TREATMENT SKID THE HRSG UNITS ARE SIZED TO RECOVER APPROXIMATELY 75 80% OF THE THERMAL ENERGY ENTERING THE DEVICE. THE STEAM ENERGY OUTPUT IS DETERMINED BY ESTABLISHING THE THERMAL ENERGY RELEASED BY THE COMBUSTION SYSTEM TO THE HOT GASES THAT WILL BE ENTERING THE HRSG. THE STEAM FLOW OUTPUT IS DETERMINED BY ESTABLISHING THE DESIRED STEAM PRESSURE AND THE HEAT INPUT. STEAM PRODUCTION WILL VARY ACCORDING TO THE QUANTITY AND TEMPERATURE OF THE HOT GASES PRODUCED IN THE COMBUSTION SYSTEM AND THE TEMPERATURE OF THE BOILER FEEDWATER AS WELL AS THE STEAM PRESSURE DESIRED. SYSTEM INCLUDES: ECONOMIZER - INSTALLED IN OUTLET OF HRSG CONDENSATE HEATER - STEAM OPERATED - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL SOOT BLOWER - INSTALLED IN THE HRSG TO MINIMIZE THE EFFECTS OF ASH CARRY DEAERATOR - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL THIS HEAT RECOVERY STEAM GENERATOR UNIT WAS DESIGNED AS A FIRE TUBE BOILER FOR A SINGLE PASS OF THE HOT GASES THROUGH THE UNIT WITH STEAM PRESSURES UP TO 300 PSIG. THE UNIT WAS DESIGNED WITH AMPLE STEAMING VOLUME TO ASSURE A GOOD QUALITY OF STEAM GENERATION. STEAM IS OF A QUALITY SUFFICIENT TO ENTER INTO A STEAM TURBINE GENERATOR UNIT. BOILER FEEDWATER PUMP PACKAGE IN ADDITION TO THE BOILER, A BOILER FEED WATER PUMP PACKAGE IS INCLUDED. THIS PACKAGE CONSISTS OF A PREFABRICATED SKID CONTAINING TWO BOILER FEEDWATER PUMPS AND NECESSARY PIPING AND VALVES. ONE PUMP IS THE DESIGNATED “RUN” PUMP AND THE OTHER IS A DESIGNATED “SPARE” PUMP. A FLOW METER, PRESSURE GAUGES AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE PERFORMANCE OF THE PACKAGE. PUMPS ARE SIZED FOR 125% OF DESIGN CAPACITY AND ARE INTENDED TO RUN CONTINUOUSLY TO MAINTAIN DESIRED BOILER DRUM LEVEL. PUMP PACKAGES ARE SIZED TO MATCH THE HEAT RECOVERY STEAM GENERATOR UNITS. BOILER FEEDWATER STORAGE TANK THE SYSTEM ALSO INCLUDES A BOILER FEED WATER STORAGE TANK. THIS PACKAGE CONSISTS OF AN INSULATED TANK FOR STORAGE OF CONDENSATE AND BOILER FEEDWATER FOR THE BOILER SYSTEM. THE TANK IS CONSTRUCTED TO A 15 PSIG RATING AND CAN BE OPERATED AT A PRESSURE OF 5 PSIG IF NECESSARY. STANDARD DESIGNS CALL FOR VENTED TANKS. A FLOW METER FOR CONDENSATE RETURN AND A FLOW METER FOR MAKEUP WATER ARE PROVIDED. A PRESSURE GAUGE, LEVEL GAUGE AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE CONDITION OF THE CONDENSATE WITHIN THE TANK. THE TANK IS PROVIDED WITH A STAND TO ELEVATE THE TANK ABOVE THE SUCTION OF THE BOILER FEEDWATER PUMPS. IN SOME CASES, IT WILL BE DESIRABLE TO LOCATE THE TANK ABOVE THE INLET TO THE BOILER. THE STANDS FOR THESE APPLICATIONS ARE TO BE PROVIDED BY THE CUSTOMER. THE TANK IS SIZED TO PROVIDE FOR OPERATION OF THE BOILER AT FULL OUTPUT FOR A PERIOD OF UP TO 20 MINUTES. THE TANK IS ALSO EQUIPPED WITH INSTRUMENTATION TO TIE THE UNIT INTO THE OVERALL COMBUSTION/BOILER CONTROL SYSTEM. THE FOLLOWING DEVICES/INPUTS ARE PROVIDED: TEMPERATURE SENSOR, PRESSURE SENSOR, LEVEL SENSOR, AND FIVE POINT LEVEL SWITCH FOR ALARMS AND SHUTDOWN LOGIC. THE PACKAGE IS ALSO EQUIPPED WITH AN AUTOMATIC WATER VALVE TO PROVIDE MAKEUP WATER IN THE EVENT THE WATER LEVEL REACHES THE LOW-LEVEL ALARM POSITION. THIS IS PROVIDED THROUGH A FLOAT OPERATED VALVE. THE TANK AND CONTROL DEVICES ARE PRE-PACKAGED WITH ALL CONTROL DEVICES WIRED TO A JUNCTION BOX MOUNTED ON THE UNIT. THE OPERATING VOLTAGE FOR THE CONTROL DEVICES IS 24VDC. THE TANK IS ALSO INSULATED TO REDUCE HEAT LOSS TO THE ATMOSPHERE. DEAERATORS A DEAERATOR HAS BEEN PROVIDED TO REMOVE UNWANTED OXYGEN AND OTHER NON-CONDENSABLE GASES FROM THE BOILER FEEDWATER. THE DEAERATOR IS PROVIDED FOR THIS PURPOSE. THIS IS GENERALLY A REQUIRED ITEM ON 150 AND 300 PSIG STEAM SYSTEMS. THIS IS A REQUIRED DEVICE ON ALL STEAM SYSTEMS PROVIDING STEAM FOR STEAM TURBINE GENERATOR APPLICATIONS. FEEDWATER TREATMENT PACKAGES BOILER FEED WATER MUST BE OF HIGH QUALITY, ALL CONTAMINANTS THAT WOULD DAMAGE THE BOILER OR STEAM TURBINES MUST BE REMOVED FROM THE FEED WATER STREAM. THERE ARE GENERALLY THREE AREAS OF CONCERN. FIRST, THE WATER MUST BE FREE FROM SOLIDS SUCH AS SAND OR OTHER CONTAMINANTS. SECOND, DISSOLVED MINERALS SUCH SODIUM AND POTASSIUM MUST BE REMOVED. THIRD, NON-CONDENSABLE GASES SUCH AS OXYGEN AND CARBON DIOXIDE MUST BE REMOVED. THE REMOVAL OF THESE CONTAMINANTS REQUIRES A THREE STAGE REMOVAL PLAN. FIRST, ALL WATER ENTERING THE BOILER SYSTEM SHOULD BE FILTERED. SECOND, THE WATER SHOULD PASS THROUGH A WATER SOFTENER UNIT OF SOME TYPE AND THIRD, CHEMICALS WILL BE ADDED TO THE WATER TO ASSIST IN THE REMOVAL OF THE NON-CONDENSABLE GASES AND OTHER CONTAMINANTS. THE FEED WATER TREATMENT PACKAGE WILL INCLUDE THE FOLLOWING EQUIPMENT: 1. WATER FILTER - DUAL UNIT 2. WATER SOFTENER - DUAL UNIT 3. CHEMICAL FEED PUMPS (3) - SEPARATE ASSEMBLY THIS EQUIPMENT IS PREPACKAGED ON A SKID. THE CONTROLS AND PUMP MOTORS ARE PRE-WIRED TO A JUNCTION BOX ON THE PACKAGE. THE CHEMICAL ADDITIVES PUMPS ARE PACKAGED INTO A PUMP STAND. THE STAND IS DESIGNED TO BE LOCATED IN A POSITION AGAINST A WALL WHERE THE CONTAINERS FOR THE VARIOUS BOILER FEEDWATER CHEMICALS CAN BE PLACED. STEAM TURBINE GENERATOR SYSTEMS AN ELLIOT MODEL 2DYR3-MULTISTAGE TURBINE WILL BE USED FOR THE SYSTEM. IT CONSISTS OF THE FOLLOWING: 5449 RPM, INLET STEAM PRESSURE 475 PSIG, INLET STEAM TEMPERATURE 700’HGA, EXHAUST STEAM PRESSURE 3” HGA, MAXIMUM INLET STEAM TEMPERATURE 750 FTT, RATED POWER 1654 HP WITH ALL HAND VALVES OPEN. IT INCLUDES: 1. GEAR REDUCER 2. ELECTRIC GENERATOR A. INDUCTION B. SYNCHRONOUS 1. LUBRICATION SYSTEM 2. INSTRUMENTATION / CONTROLS 3. GENERATOR BREAKER THE BASIC COMPONENTS WERE ASSEMBLED INTO A SKID PACKAGE. THE PACKAGE WAS PREASSEMBLED AND SHIPPED AS A COMPLETED ASSEMBLY. THE CONTROLS AND GENERATOR BREAKER ARE PRE-ASSEMBLED AND TESTED PRIOR TO BEING SHIPPED TO THE CUSTOMER. STEAM CONDENSER SYSTEMS THE PURPOSE OF A STEAM CONDENSER SYSTEM IS TO TAKE THE STEAM THAT EXITS THE STEAM TURBINE GENERATOR UNIT AND CONDENSE IT TO WATER SO THAT IT MAY BE RETURNED TO THE BOILER FEEDWATER SYSTEM. THIS ALLOWS FOR THE CONSERVATION OF THERMAL ENERGY, WATER AND THE ASSOCIATED BOILER FEEDWATER TREATMENT CHEMICALS. A WATER-COOLED DESIGN CONDENSER HAS BEEN INCLUDED. AIR COOLED CONDENSER SYSTEMS THE AIR COOLED CONDENSER SYSTEM IS MADE UP OF FRAMES THAT CONTAIN MULTIPLE ROWS OF CARBON STEEL TUBES THAT ARE WRAPPED WITH AN ALUMINUM FIN. THIS FINNED ARRANGEMENT ALLOWS THE CARBON STEEL TUBE TO CONDUCT THERMAL ENERGY INTO THE AIR SURROUNDING THE UNIT. IN ORDER TO MAXIMIZE THE HEAT DISSIPATION, THE UNITS ARE SUPPLIED WITH FANS TO MOVE THE COOLER AMBIENT AIR PAST THE FINNED TUBES. AIR POLLUTION CONTROL EQUIPMENT A COMPLETE AIR POLLUTION CONTROL SYSTEM WITH EQUIPMENT REQUIRED FOR THIS PROJECT HAS BEEN INCLUDED, BASED ON LOCAL REQUIREMENTS. THE EQUIPMENT AVAILABLE CONSISTS OF THE FOLLOWING: 1. MULTICLONE - THESE UNITS ARE DESIGNED TO REMOVE PARTICULATE MATTER THAT IS AS SMALL AS 10 MICRONS IN SIZE. SINCE AIR EMISSIONS ARE GENERALLY BASED ON A QUANTITY OF EMISSIONS ON AN ANNUAL BASIS, THOSE QUANTITIES MUST BE ESTIMATED AND QUANTIFIED. WHERE THE EMISSIONS FROM THE MULTICLONE UNIT EXCEED THOSE QUANTITIES, THEN ADDITIONAL EQUIPMENT MUST BE USED. 2. BAG HOUSES - THESE UNITS CONSIST OF MULTIPLE HIGH TEMPERATURE RATED DUST COLLECTION BAGS. THESE BAGS CAN BE PROVIDED IN DIFFERENT TYPES AND CONFIGURATIONS AS WELL AS COATED AND UNCOATED TO ACHIEVE DIFFERING COLLECTION EFFICIENCIES. THE DESIGN OF THE BAG HOUSE SYSTEMS WILL VARY ACCORDING TO LOCAL REQUIREMENTS. 3. SCRUBBERS - THESE SYSTEMS CONSIST OF A SPRAY TOWER, WATER COLLECTION BASIN, A CIRCULATING WATER PUMP SYSTEM AND A MIST ELIMINATOR SECTION. THESE UNITS INTRODUCE A FINE SPRAY OF WATER INTO THE EXHAUST GASES. THIS FINE MIST OF WATER DROPLETS ATTRACT THE DUST PARTICLES AND THE DUST PARTICLES ARE COLLECTED ON THE FINE WATER DROPLETS. THESE WATER DROPLETS THEN FALL INTO THE COLLECTION BASIN. SOME AMOUNT OF THE SPRAY IS CARRIED UP THE TOWER, THIS WATER IS COLLECTED IN A MIST ELIMINATOR SECTION OF THE TOWER AND THE COLLECTED WATER IS CHANNELED TO THE COLLECTION BASIN. A SMALL AMOUNT OF WATER IS CONTINUOUSLY BLED FROM THE COLLECTION BASIN TO REMOVE THE COLLECTED PARTICULATE MATERIAL. THIS IS GENERALLY INTRODUCED INTO THE COMBUSTION UNIT AND REMOVED BY THE ASH COLLECTION SYSTEM THAT IS A PART OF THE COMBUSTION SYSTEM. SOME SMALL AMOUNT OF WATER IS EVAPORATED AS THE COMBUSTION GASES ARE COOLED TO APPROXIMATELY 150F. A CONTINUOUS MAKE UP WATER SUPPLY IS REQUIRED. 4. WET ELECTROSTATIC PRECIPITATORS - IN SYSTEMS REQUIRING AN ADDITIONAL LEVEL OF PARTICULATE CONTROL AN ELECTROSTATIC COLLECTION UNIT IS ADDED TO THE TOP OF THE SCRUBBER SYSTEM. THIS ELECTROSTATIC UNIT REPLACES THE MIST ELIMINATOR THAT IS PROVIDED AS A PART OF THE SCRUBBER DESCRIBED ABOVE. THIS UNIT REMOVES A HIGHER PERCENTAGE OF THE DUST/WATER PARTICLES FROM THE EXHAUST GAS STREAM. CONTROL AND POWER DISTRIBUTION CONTROLS THIS COGEN PLANT HAS FULLY INTEGRATED ALL ASPECTS OF THE COGENERATIONS FACILITIES EQUIPMENT PACKAGE INTO A SINGLE CONTROL SYSTEM. THIS IS ACCOMPLISHED USING PROGRAMMABLE LOGIC CONTROLLERS AND TOUCH SCREEN OPERATOR INTERFACE DEVICES TO CREATE A WINDOW ON THE ENTIRE SYSTEM. THIS SYSTEM WAS DESIGNED FOR A MINIMUM OF OPERATOR ATTENTION. SOFTWARE IS CONFIGURED TO PRESENT CLEAR WINDOWS INTO THE FACILITIES OPERATIONS. THIS COGENERATION SYSTEM WAS SET UP WITH DUAL OPERATOR INTERFACES TO ASSURE A VIEW OF MULTIPLE OPERATING COMPONENTS AT ALL TIMES. POWER DISTRIBUTION THE POWER DISTRIBUTION EQUIPMENT IS PROVIDED AS FOLLOWS. BUT, IN GENERAL THE FOLLOWING DESCRIPTION WILL APPLY. EACH COGENERATION SYSTEM WILL BE PROVIDED WITH A FACILITY MAIN BREAKER. THIS MAIN BREAKER WILL BE PROVIDED AT THE PRIMARY VOLTAGE OF THE GENERATOR PORTION OF THE PROJECT. IN MOST CASES THIS WILL BE 480 V, 3 PH AND 60 Hz OR 400 V, 3 PH AND 50 Hz. CUSTOMERS WILL SPECIFY THE INTERCONNECTION VOLTAGE REQUIREMENTS FOR A GIVEN APPLICATION. THIS DISCUSSION IS PRESENTED BASED ON THE NOMINAL 480 VAC SYSTEM. THIS EQUIPMENT PACKAGE IS SHIPPED IN TWO PIECES; ONE INCLUDES THE MAIN BREAKER AND THE GENERATOR BREAKER AND THE OTHER INCLUDES THE VARIOUS FACILITY BRANCH BREAKERS FOR PROVIDING POWER TO THE VARIOUS SYSTEM PANELS. THE TWO PIECES ARE JOINED TOGETHER WITH A BUS SPLICE KIT ONCE INSTALLED AT THE CUSTOMER’S FACILITY. THE POWER DISTRIBUTION SYSTEM IS DESIGNED AS A MOTOR CONTROL CENTER TO FACILITATE EASY EQUIPMENT ADDITIONS IN THE FUTURE. Learn More
- GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mmREFERENCE NUMBER: T-6756 GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER YEAR: 2012, HAS NEVER BEEN INSTALLED WORKING WIDTH: 3200mm (AFTER EDGE TRIM) CAPACITY: 1400 KG/H (BEFORE EDGE TRIM) RANGE OF WEIGHTS: 80 TO 3500 G/M2 THICKNESS: MAX. 250mm WEB DENSITY: 5 TO 80 KG/M3 WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN] 80 298 18.0 100 370 18.0 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 CONSISTING OF: • BALE OPENING BRAND: GRAUTE 3X BALE OPENER (BO 150) 1X FINE OPENER (FO 125) 2X TRANSPORT FAN (TFF 30) 2X FILLING CAGE (FC 150) 3X WEIGHTING PLATE SYSTEM (WPS 150) 2X CONTINUOUS MIXING OPENER • BLENDING AND FEEDING BRAND: GRAUTE 1X LARGE VOLUME BLENDER (LVB 150) 2X TRANSPORT FAN (TFF 30) 1X METAL DETECTOR (DMX) 1X BUFFER EQUIPMENT (PO 175) • AIRLAY-CARDING BRAND: GRAUTE 1X CARD FEEDING UNIT (CFV 344) 1X WEIGHTING PLATE SYSTEM (WPS 344) 1X AIR-WEB FORMER (AWF 344) 1X HIGH LOFT OUTLET 2X TRANSPORT FAN (TFF 30) 1X DUST FAN (DF 25) 1X FILTER STATION 1X CONTINUOUS MISSING OPENER (CMO 80) 1X CONVEYOR BELT (CB 80) • TOPCON DOUBLE BELT OVEN BRAND: SCHOTT & MEISSNER 2X 3M TOPCON HEATING SECTIONS 2X DIRECT HEATING BY GAS BLOWER BURNER 300KW 2X CIRCULATING AIR BLOWER 25000M3/H; 15KW 1X EXHAUST AIR FAN 6000M3/H; 3KW 2X TOPCON COOLING SECTIONS 1X EXHAUST AIR BLOWER 28000M3/H; 15KW 1X FRESH AIR BLOWER 28000M3/H; 15KW TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED • CUTTING MACHINE BRAND: SCHOTT & MEISSNER 1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm TRANSPORT BELT FOR CROSS CUTTING UNIT SAFETY FENCES ON THE CUTTING MACHINE • WINDER BRAND: SCHOTT & MEISSNER OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm 1X ASCENDING BATCH WINDER, MAX. Ø 1500mm • ADDITIONAL MULTI-MOTOR AC DRIVES CONTROL PANEL AND COMMAND PANEL MACHINE IS AVAILABLE FOR IMMEDIATE SALE COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED SPECIFICATION OF NONWOVEN LINE SCHOTT & MEISSNER NONWOVEN LINE FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086 CONSISTING OF: PARAGRAPH §1 1. BALE OPENING EXECUTED AS FOLLOWS • 1X BALE OPENER (BO 150) • 1X FINE OPENER (FO 125) • 1X TRANSPORT FAN (TFF 30) • 2X FILLING CAGE (FC 150) • 2X BALE OPENER (BO 150) • 3X WEIGHING PLATE SYSTEM WPS 150 • 2X CONTINUES MIXING OPENER (CMO 150) • 1X TRANSPORT FAN (TFF 30) 2. BLENDING AND FEEDING EXECUTED AS FOLLOWS • 1X LARGE VOLUME BLENDER (LVB 150) • 1X TRANSPORT FAN (TFF 30) • 1X METAL DETECTOR DMX • 1X BUFFER EQUIPMENT (PO 175) • 1XTRANSPORT FAN (TFF 30) 3. AIRLAY-CARDING EXECUTED AS FOLLOWS • 1X CARD FEEDING UNIT CFV 344 • 1X WEIGHING PLATE SYSTEM WPS 344 • 1X AIR-WEB FORMER AWF 344 • 1X HIGH LOFT OUTLET • 1X TRANSPORT FAN (TFF 35) • 1X DUST FAN (DF 25) • 1X FILTER STATION • 1X CONTINUES MIXING OPENER (CMO 80) • 1X CONVEYOR BELT (CB 80) • 1X TRANSPORT FAN (TFF 30) 4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH EXECUTED AS FOLLOWS • 2X 3M TOPCON®LP HEATING SECTIONS • 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW • 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW • 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW • 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS • 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW • 1X FRESH AIR BLOWER 28,000 M3/H; 15KW • TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM • MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED 5. SCHOTT & MEISSNER CUTTING MACHINE EXECUTED AS FOLLOWS • 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm • 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES • 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • TRANSPORT BELT FOR CROSS CUTTING UNIT • SAFETY FENCE FOR CUTTING MACHINE 6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT EXECUTED AS FOLLOWS • OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm • 1X ASCENDING BATCH WINDER, MAX. 0 1500mm 7. MULTI-MOTOR AC DRLVE(S) 8. CONTROL PANEL AND COMMAND PANEL 9. SUPERVISION OF FINAL ASSEMBLY AND START-UP ENVIRONMENTAL DETAILS SITE ALTITUDE ≤ 1000 MUNN TEMPERATURE 10 °C... ≤35 °C RELATIVE AIR HUMIDITY 65% ± 5% ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR DESIGN DATA MATERIAL IN USE CARDED AND AIRTAID NONWOVEN FIBRES PES + BICO MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER FIBRE FINESS 3.3...6.7 DTEX FIBRE LENGTH 38 TO 60mm METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE) PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE) END PRODUCT WADDINGS / INSULATION RANGE OF WEIGHTS 80...3500 G/M2 FINAL PRODUCT THICKNESS MAX. 250mm WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE) FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE) WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm FINISH PRODUCT WIDTH MAX. 3200mm PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS) MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20) REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS) TECHNICAL SPECIFICATION 1. BALE OPENING 1X BALE OPENER TYPE: BO 150 FIBRE IN USE: BICO WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE POWER INSTALLED: EACH APPROX. 5 KW 1X FINE OPENER TYPE: FO 125 FIBRE: BICO WORKING WIDTH: 1250mm MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 9 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X FILLING CAGE TYPE: FC 150 WORKING WIDTH: 1500mm WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW 2X BALE OPENER TYPE: BO 150 FIBRE IN USE: PES WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS. POWER INSTALLED EACH APPROX. 5.6 KW 3X WEIGHING PLATE SYSTEM TYPE: WPS 150 WORKING WIDTH 1500mm FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER 2X CONTINUES MIXING OPENER TYPE: CMO 150 WORKING WIDTH 1500mm WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING POWER INSTALLED: APPROX. 13 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 7.5 KW 2. BLENDING AND FEEDING 1X LARGE VOLUME BLENDER TYPE: LVB 150 WORKING WIDTH: 1500mm FILLING LENGTH: 4000mm FILLING HEIGHT: APPROX 2000mm TOTAL HEIGHT: APPROX. 5200mm FILLING CAPACITY: APPROX 12 M3 FEED BY 1 CYCLON CYC 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW 1X METAL DETECTOR TYPE: DMX WITH REMOVING DEVICE (BAC) FOR FERROUS PARTS DETECTOR WITH ELECTRONIC APPARATUS SPECIAL PVC PIPE WITH CONNECTIONS ELECTRIC-PNEUMATIC VALVE BOX COLLECTING SILO 1X BUFFER EQUIPMENT TYPE: PO 175 WORKING WIDTH: 1750mm WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND SUCTION CHANNEL MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 3 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 6,00 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 3. AIRLAY-CARDING TX CARD FEEDING UNIT TYPE: CFV 344 WORKING WIDTH 3440mm WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE MODE OF DRIVES: AC. ACF POWER INSTALLED: APPROX 7 KW 1X WEIGHING PLATE SYSTEM TYPE: WPS 344 WORKING WIDTH 3440mm FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER AIR-WEB FORMER TYPE: AWF 344 WORKING WIDTH 3440mm WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY TAKE OFF DEVICE FOR RANDOMISED WEB. KIND OF INLET OVERHEAD INLET WITH FEED ROLL 2 TRANSFER ROLLS Ø 413mm AND Ø 550mm 2 WORKER ROLLS Ø 260mm 1 STRIPPER ROLL Ø 180mm COVERED TURBO ROLL Ø 600mm ADJUSTABLE AIR-LAY FORMING CHANNEL METALLIC WIRE FOR ALL ROLLS BLOWING FAN FOR FIBRE DOFFING WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING FIBER ACCUMULATIONS FROM THE MESH CONVEYOR THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND TO BE LED TO THE CUSTOMERS FILTER INSTALLATION CARD PREPARED FOR CONNECTION TO CUSTOMERS FILLER UNIT FOR DUST ASPIRATION ETC. INCL ALL NECESSARY ACF DRIVES AND GEARBOXES, POWER INSTALLED: ABOUT 150 KW 1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN 1 X T RANSPORT FAN TYPE: TFF 35 AIR CAPACITY: MAX. 7,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X DUST FAN TYPE: DF 25 AIR CAPACITY: MAX. 3,600 M3/H MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW 1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344 AIR CAPACITY: APPROX. 40,000 M3/H 1X CONTINUES MIXING OPENER TYPE: CMO 80 WORKING WIDTH 800mm WITH FEED TABLE AND SPRING LOADED PAIR OF FEED ROLLS POWER INSTALLED: APPROX 6 KW CONVEYOR BELT TYPE: CB 80 WORKING WIDTH 800mm FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY, MAX. 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY 4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH TOPCON®LP - HEATING SECTION TYPE 1-PASS AIR-THROUGH OVEN HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION: DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER VENTILATED WIDTH MAX. 3400mm CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE) (1 HEATING SYSTEM EACH SECTION) HEATING MEDIUM NATURAL GAS INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO) MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS) TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY) TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL AIR FLOW SENSE FROM THE BOTTOM TO THE TOP COOLING MEDIUM FRESH AIR EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER TOPCON®LP CONVEYING SYSTEM TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS TOP BELT QUALITY BRONZE / STEEL BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL BELT WIDTH USEFUL WORKING WIDTH + 200mm BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM MAGNETIC SYSTEM FOR TOP BELT INCLUDED FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL 5. SCHOTT & MEISSNER CUTTING MACHINE LONGITUDINAL CUTTER OPERATING PRINCIPLE "SAW CUT MODE" WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER A) FOR SLITTING MODE B) OR LIFTED UP IF OUT OF USE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, (1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD) BLADE DIAMETER 0 810mm BLADE QUALITY CUTTING STEEL NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT) AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE MIN. SLITTING HEAD DISTANCE MIN. 300mm MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm EDGE TRIM REMOVAL INCLUDED SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE MOTOR DRIVEN BLADES INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE CROSS CUTTER OPERATING PRINCIPLE "FLYING WHEEL" THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP TYPE DRIVEN ROTARY BLADE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, BLADE DIAMETER Ø 810mm SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK BLADE QUALITY CUTTING STEEL NUMBER OF ROTARY BLADES 1X WEB WIDTH / CUTTING WIDTH MAX. 3400mm WEB THICKNESS MAX. 300mm CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED) LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR TRANSPORT BELT POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER QUALITY SYNTHETIC WEAVE BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE BELT TENSION MECHANICALLY BY SPRING FORCE BELT WIDTH USEFUL WORKING WIDTH + 200mm DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm 6. ASCENDING BATCH WINDER WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH USEFUL WORKING WIDTH 3400mm ROLLER DIAMETER 300mm ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE MAX. BATCH DIAMETER 1500mm MAX. BATCH WEIGHT TO BE ADVISED 7. MULTI - MOTOR A.C. DRIVE(S) TYPE GEARED MOTOR DRIVE(S) SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO) NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND REFERENCE INPUT TO BE GIVEN 0...10 V 8. CONTROL PANEL AND COMMAND PANEL SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES CONTROL VOLTAGE 24 V DC INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A CURRENT FLUCTUATION 5...10 % CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET) NUMBER OF FIELDS: 10 (IN TOTAL) PROTECTION LEVEL: IP 54 CABLE INLET: FROM BOTTOM COOLING UNIT NOT INCLUDED COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6” OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300 USER INTERFACE RUSSIAN LANGUAGE SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING) WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE GENERAL DATA SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING) CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE SPARE PART LIST 2- FOLD ENGLISH LANGUAGE TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM FIBRE SPECIFICATIONS TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET) FIBRE FINENESS PES - BIKO - 4.4 DTEX FIBRE LENGTH 38 TO 51mm MIXING RATIO BICO PERCENTAGE 15 - 30 % PRODUCTION RANGE OF WEIGHTS 80 TO 3500 G/M3 FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING) THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX) WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN) 80 298 18 100 370 18 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX LACQUERING MACHINES RAJ. COLOR AS DESIRED CONTROL CABINETS RAJ. 7035, LIGHT GREY CONTROL PANELS RAL 7035, LIGHT GREY MOTORS ORIGINAL MANUFACTURER'S COLOR ELECTRICAL DATA SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz CONTROL VOLTAGE 230 V- AC / 24 V - DC TEMPERATURE IN CONTROL CABINETS = 35°C HEIGHT < 1000 M ABOVE SEA LEVEL PRODUCTION CLIMATE TEMPERATURE 24°C +/- 5°C REL HUMIDITY 70% +/- 5% BUILDING REQUIREMENTS THE REQUIRED CLEARANCE HEIGHT 6000mm SMOOTH AND EVEN FLOOR RELEVANT FOUNDATION LOADS CLIMATIC CONDITIONS MUST BE OBSERVED Learn More
- T-6964 SULZER P7100, 85 INCHES WITH 2665 ELECTRONIC DOBBYT-6964 SULZER P7100, 85 INCHES WITH 2665 ELECTRONIC DOBBY QUANTITY: 24 Learn More
- 100L/H LIQUID SOAP PRODUCTION LINEREFERENCE NUMBER: T-6924 100L/H LIQUID SOAP PRODUCTION LINE ITEM 001 ARO- 250L RO WATER TREATMENT 1. CAPACITY: 250L/H; DESIGN VOLUME: 250L/H 2. WATER CONDUCTIVITY: PURE WATER MACHINE: ≤8US/CM (RAW WATER CONDUCTIVITY ≤300US) 3. RECLAIM RATE (%) 4. PH VALUE: BETWEEN 5.5 AND 7.5 5. DESALINATION RATE: WHOLE MACHINE DESALINATION RATE ≥98%, SINGLE MEMBRANE LOWEST DESALINATION RATE 99.6% 6. PRODUCT ADVANTAGES: HANGZHOU SOUTH PRESSURE PUMP, ANHYDROUS AUTOMATIC STOP, LOW PRESSURE, AUTOMATIC PURE WATER PIPE WATER AUTOMATIC FILLING WATER AND STOPFULL AUTOMATIC FUNCTIONS COMPLETE EQUIPMENT ADOPTS STAINLESS STEEL MATERIAL (PVC DRAINAGE PIPE, BEAUTIFUL APPEARANCE AND PRESSURE RESISTANCE. HIGH PRESSURE PUMP IS SOUTH PUMP, IMPORTED SOLENOID VALVE AND DOW MEMBRANE. 7. TECHNOLOGY: ATOM-PE TANKS-RAW WATER PUMP-QUARTZ-SAND FILTERS-ACTIVATED CARBON FILTER-SECURITY FILTER-REVERSE OSMOSIS HOST-PURE WATER TANK-PURE WATER PUMPS-UV STERILIZER-LIQUID WASHING WATER INTRODUCED BY HOST-STORAGE TANK-EDI SYSTEMS-HIGH PURITY WATER TANK-WATER CONSUMING POINT 8. SOURCE WATER PUMP: MODEL: CHL4-20 FLUX: 3M3/H DIAMETER: 35M POWER: 0.35KW MATERIAL: SUS304 1 SET 9. FRP/SUS304 SAND FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTLET: 1 M3/H SIZE: φ250 X 1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.8MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: REFINED QUARTZ SAND~5 1 SET 10. FRP/SUS304 CARBON FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTPUT: 1M3/H SIZE: φ250*1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.9MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: ACTIVATED CARBON, PARTICLE SIZE: 0.3 TO 0.4M, 25KG 1 SET 11. PRECISION FILTER SIZE: 20 INCH, 5UM FILTER ELEMENT 2 PCS FLUX: 2T/H MATERIAL: OUTSIDE FILM BLUE PLASTIC EQUIP: 20 INCH 5UM SPRAY FILTER 2 PIECE 1 SET 12. STAINLESS STEEL HIGH PRESSURE PUMP MODEL: CDL WATER OUTPUT: 2T/H DIAMETER: 120M POWER: 0.75KW 1 SET 13. MEMBRANE SHELL MODEL: 4040, MATERIAL: STAINLESS STEEL, 1 LINE 14. REVERSE OSMOSIS MEMBRANE MODEL: DOWREBE4040 DOMESTIC MEMBRANE SINGLE FLOW: 0.25T/H 1 PC 15. CONDUCTIVITY METER - ONLINE MEASURE, CM-240 DIGITAL DISPLAY, 2 SETS 16. WATER SOLENOID VALVE DN25 STAINLESS STEEL, 1 SET 17. RINSE SOLENOID VALVE DN20 STAINLESS STEEL, 1 SET 18. CONTROL VALVE SUS DN20, 2 SETS 19. FLOW METER MODEL: 20750, 0 TO 11GPM, 2 SETS 20. PRESSURE METER, MODEL: 0 TO 0.6MPA, MODEL: 0 TO 2.5MPA, 4 PCS 21. LOW PRESSURE CONTROLLER MODEL: PSI, 1 SET 22. EQUIPMENT RACK, MATERIAL: SUS304, 1 SET 23. PIPELINE, PIPE FITTINGS, FRP/SUS304, 1 SET 24. ELECTRICAL CONTROL CABINET, SUS304 MATERIAL, 1 SET 25. ELECTRICAL COMPONENTS, DELIXI, 1 SET 26. UV DEVICE, 24W OVERCURRENT UV STERILIZER, 1 SET QUANTITY: 1 SET ITEM 002 AHM-200L LIQUID HOMOGENIZER MIXER 1. MAIN POT FULL VOLUME: 240L WORKING CAPACITY: 60 TO 200L INTERNAL AND EXTERNAL SANITATION POLISHING≥300 MESH A. INNER TANK SUS316L, THICK: 5mm SEAL HEAD: SUS316L, THICKNESS: 4mm IMPORT STAINLESS STEEL B. JACKET SUS304, THICK: 5mm, ELECTRIC HEATING: 12KW TAP WATER COOLING BOTTOM INLET AND TOP OUTLET C. SHELL SUS304, THICK: 3mm INSULATION MEDIA: ALUMINUM SILICATE D. LID SUS304, HALF OPEN HINGED LID GMP HYGIENE STANDARDS E. AGITATOR FRAME TYPE WALL SCRAPER MIXING, WITH ONE FIXED PROPELLER FLANGE SHAFT COUPLING STIRRER PADDLE: SUS316L, THICK: 10mm SCRAPER BLADE: PTFE MATERIAL, REMOVE PRODUCT FROM THE WALL F. AGITATOR MOTOR POWER: 2.2KW SIEMENS MOTOR AND REDUCER SPEED: 0 TO 65RPM DELTA FREQUENCY INVERTER G. SEALING OF AGITATOR THREE WAY SKELETON OIL SEAL + NSK BEARING H. BOTTOM HOMOGENIZER POWER: 4KW, SIEMENS MOTOR SUS316L, ROTOR AND STATOR HIGH SHEARING HOMOGENIZER SPEED: 0 TO 3600 RPM, DELTA INVERTER I. SEALING OF HOMOGENIZER MECHANICAL SEAL+ WATER COOLING CIRCULATION J. DISCHARGING WAY SUS316L, DN36 BOTTOM BALL VALVE HYGIENE LEVEL 2. ELECTRIC CONTROL SYSTEM SHELL MATERIAL: SUS304, THICKNESS: 2mm STAINLESS STEEL SAND PANEL STANDARD CONFIGURATION: INSTRUMENT, BUTTON, APPLIANCE COMPONENTS SCHNEIDER 3. PLATFORM & BRACKET ALL SS AND EQUIPPED WITH ANTI-SKID ALUMINUM PLATE BEST CONFIGURATION 4. OTHER ACCESSORY SPARE PARTS PROVIDE NAMES & QUANTITY OF SPECIAL AND VULNERABLE PARTS RANDOM QUANTITY: 1 SET ITEM 003 HORIZONTAL LIQUID FILLING MACHINE CYLINDER - BRAND: AIRTAC FAMOUS BRAND, LOW GAS CONSUMPTION STRONG DRIVING FORCE CONTROL SYSTEM - "MANUAL/AUTOMATIC" CONTROL, "RESET", "MANOMETER". FOOT CONTROL PANEL - CONTROLLED BY FOOT, MATERIALS ARE FILLED INTO BOTTLES WHEN PRESS THIS PANEL. MATERIAL ENTRANCE - USING STEEL PIPE CONNECT WITH CHARGING BASKET. FILLING NOZZLE - FILLING VOLUME AND FILLING NOZZLE SIZE IS OPTIONAL. 1 STRUCTURE SELF-SUCTION PRODUCTS TO FILLING MACHINE FULL PNEUMATIC CONTROL NORMAL GRAVITY TYPE FEEDING PRODUCTS. CHANGE MANUAL" AND "AUTOMATIC" FILLING STATE PISTON CYLINDER CONTROL VOLUME 2 PRINCIPLE COMPRESSED AIR CONTROL DRIVE USING LEAD SCREW, COUNTER, MAKE FILLING QUANTITY ADJUSTMENT ACCURATE EMERGENCY SWITCH, PISTON AUTOMATICALLY RETREAT BACK TO INITIAL BITS, FILLING STOP. 3 CYLINDER: AIRTAC 4 MATERIAL: SS316L FOR ALL CONTACT PRODUCTS PART, OTHER PARTS SS304 8 FILLING RANGE: 500 TO 5000ML 10 FILLING SPEED: 0 TO 30BPM (ADJUSTABLE) 12 AIR PRESSURE: 0.5 TO 0.8MPA 13 WORKING PRESSURE: 0.2 TO 0.5MPA 14 AIR CONSUMPTION: 0.05M3/MIN 15 WEIGHT: 45KG QUANTITY: 1 SET ITEM 004 SEMI AUTOMATIC CAPPING MACHINE CAPPING TIME & TORQUE CONTROL HEIGHT CONTROL ACCORDING TO BOTTLES CAPPING CONTROL MOTOR - MOVE AROUND ON BOTH SIDES TO CONTROL CAPPING CAPS SCREW CAPPING PARTS - 4 SILICONE ROTATING CAPS PART PUMP CAP SETTING PART- FIXING PUMP PART AND THEN ROTATING CAPS 1. BOTTLE LOCK RANGE BOTTLE HEIGHT: 30 TO 300mm BOTTLE WIDTH: 15 TO 100mm 2. LOCK LID WRESTING: STANDARD VALUE 4 TO 8KG/CM 3. POWER: 80W 4. USE OF GAS SOURCE: 0.4 TO 0.6MPA 5. VOLTAGE: 220V/50Hz 6. SIZE: 500 X 380X 700mm 7. NET WEIGHT: 35 KG QUANTITY: 1 SET ITEM 005 ALM -SEMI AUTOMATIC ROUND BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10-150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20-80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 006 ALM -SEMI AUTOMATIC FLAT BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10 TO 150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20 TO 80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 007 HANDHELD INKJET PRINTER 1. MATERIAL: STAINLESS STEEL 2. DIMENSION: 130 X 128 X 200mm 3. CONTROL SCREEN: COLOR TOUCH SCREEN, INTELLIGENT TOUCH SCREEN (CAN BE CONTROLLED BY UNIVERSAL WIRELESS MOUSE, CAN ALSO BE IMPORTED ON THE COMPUTER AND IMPORTED THROUGH U DISK) 4. PRINTING: 360° ALL-IN-ONE CODING, WHETHER IT IS ARBITRARILY FACING FORWARD AND DOWNWARD, TO MEET PRODUCTION NEEDS. 5. PRINTING FONT: BUILT-IN NATIONAL STANDARD FULL FONT, PINYIN INPUT METHOD, TOUCH ONLINE EDITING, NO NEED TO CONNECT TO THE COMPUTER, EASY TO OPERATE. 6. PRINTED FONTS: HIGH-DEFINITION PRINTED FONTS (IE PRINTED) DOT MATRIX FONTS, BUILT-IN MULTIPLE CHINESE AND ENGLISH FONTS. 7. PRINTING GRAPHICS: CAN SPRAY A VARIETY OF TRADEMARK PATTERNS, GRAPHICS CAN BE IMPORTED THROUGH THE U DISK. 8. PRINTING ACCURACY: 600DPI (HIGH DEFINITION) 9. NUMBER OF PRINT LINES: ADJUSTABLE FROM ONE TO SEVEN LINES 10. PRINTING HEIGHT: CAN BE PRINTED 2mm-13mm (ADJUSTABLE) PLUS NOZZLE (CAN BE INCREASED TO 50 mm) 11. PRINTING BAR CODE: BAR CODE, 2D BAR CODE 12. WEIGHT: 1.18KG 13. PRINTING MATERIALS: WOOD BOARD, CARTON, STONE, MDF, LIGHT STEEL KEEL, PIPE, METAL, PLASTIC, ALUMINUM FOIL, CABLE, ETC. QUANTITY: 1 SET ITEM 008 AIR COMPRESSOR 1. POWER: 4KW QUANTITY: 1 SET Learn More
- A-2523 MELTBLOWN FABRIC PRODUCTION MACHINE 600 mmA-2523 MELTBLOWN FABRIC PRODUCTION MACHINE 600 mm MACHINE TYPE: MELTBLOWN WORKING WIDTH: 600mm PRODUCTION SPEED: 13 TO 17 M/min EXTRUDER DIAMETER IN mm: 65mm EXTRUDER MOTOR IN KW: 22KW PRODUCT WEIGHT RANGE: 5000 TO 6000 KGS MELTBLOWN FABRIC THICKNESS: 25 TO 30 GSM MAX OUTPUT: 300 TO 400 KG / 24 HOURS DIMENSION: 15000 X 3000 X 3000 mm WEIGHT: 5000 TO 6000 KGS POWER (TOTAL KW): 96 KW VOLTAGE: 220 VOLTS AND 50/60 Hz QUANTITY OF CONTAINERS NEEDED: 1 X 40 PRODUCTION TIME: 15 DAYS Learn More
- SAURER S400 TEXTILE WEAVING MACHINE, WIDTH 2050mm, DOBBYREFERENCE NUMBER: T-6863 SAURER S400 TEXTILE WEAVING MACHINE, WIDTH 2050mm, DOBBY SAURER S400 TEXTILE WEAVING MACHINE FRAME: 15 PCS WIDTH: 2050mm BEAM: 1.5 DOBBY: 28 LEVERS HEDDLES: 5000 PCS CLOTH ROLL: 1.5 DROPPERS: 5000 PCS IRO ACCUMALATORS: 4 PCS QUANTITY: 18 Learn More
- J-2640 DYEING AND FINISHING PLANT FOR SALE
REFERENCE NUMBER: J-2640
DYEING AND FINISHING PLANT FOR SALEITEM 001
THIES SAMPLE DYEING MACHINE
MODEL: MINISOFT SAMPLE
CAPACITY: 50 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1ITEM 002
THIES DYEING MACHINE
MODEL ECOSOFT PLUS
3 PORT SPLIT/SPLIT
CAPACITY: 900 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1ITEM 003
THIES DYEING MACHINE
MODEL: ECOSOFT PLUS
2 PORT SPLIT/SPLIT
CAPACITY: 600 KGS
YEAR: 1999
MICROPROCESSOR CONTROL
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1ITEM 004
THIES DYEING MACHINE
MODEL ECOSOFT PLUS
1 PORT SPLIT/SPLIT
CAPACITY: 300 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: A460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1ITEM 005
GASTON COUNTY DYEING MACHINE
MODEL: AQUAFLOW
2 PORT
CAPACITY; 250 KGS
YEAR: 1987
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING AND UNLOADING REEL
QUANTITY: 1ITEM 006
THIES DYEING MACHINE
MODEL: SOFT TRD
2 TUBE
CAPACITY: 700 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1ITEM 007 (also our J-2647)
LAFER OPEN WIDTH COMPACTOR MACHINE
MODEL: KSA 500 2400/2200
YEAR: 1998
LAFER TEXEN CONTROLS
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION BAR ENTRY TO LATTICE ROLL GUIDER
• OPERATOR’S PLATFORM
• PUP TENTER WITH KNIT ENTRY, VERTICAL PIN CHAIN, WITH PLATE GUIDES, RAIL OPENING, PINNING BRUSHES, PINS ONLY, WITH SUPPORT SECTION FOR THE FABRIC IN THE CENTER, AT 10’ THERE IS A STEAMING SECTION, TOTAL LENGTH OF THE TENTER IS 30’, WITH AUTOMATIC LUBRICATION FOR THE CHAIN
• KSA 500 COMPACTOR BENCH WITH TEXEN CONTROLS
• TENSIONLESS FABRIC CONVEYOR
• PLAITOR AND FABRIC SCRAY WITH OPTICAL LOAD SENSOR
• INLINE INSPECTION BATCHER MACHINE, WITHH A BACK LIGHTED BOARD, MANUAL CUT
• SCALE TO WEIGHT THE FABRIC
QUANTITY: 1ITEM 008 (also our J-2648)
SANTEX TUBULAR 4-ROLL EXTRACTION PAD
MODEL: SANTASTRETCH PLUS 140
YEAR: 1998
COMPOSED OF TURNTABLE, DETWISTER, TUBULAR 4-ROLL PAD WITH WET SPREADERS, PLAITOR
WITH ADDITION TANKS FOR SOFTENER
REEL FABRIC PLAITOR EXIT
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1ITEM 009
SANTEX CONVEYOR DRYER FOR OPEN WIDTH AND TUBULAR FABRIC
MODEL: SANTASHRINK 4/5240
YEAR: 1998
SANTEX CONTROLS
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION BAR ENTRY TO LATTICE ROLL GUIDER TO
• (2) SANTEX 2-ROLL PADS, RUBBER OVER RUBBER, 102” WIDE x 12” DIAMETER, STAINLESS STEEL PAN, 10-TON PAD, SWING-AWAY PAN, TENSION BAR WITH 2 STAINLESS STEEL MIXING TANKS, 75 GALLONS EACH
• DRIVEN SCROLL ROLLS WITH EDGE GUIDE CONTROL, WIDTH 95”
• OPERATOR’S PLATFORM
• PUP TENTER WITH KNIT ENTRY 45°, YEAR 1998, VERTICAL PIN CHAIN, 30’ LONG WITH TANDEMATIC PLATE GUIDES, RAIL GUIDES, PINNING BRUSHES, GUIDE SUPPORT FOR THE FABRIC, FABRIC CONVEYOR TO ENTER BOTH TUBULAR OR OPEN WIDTH FABRIC TO
• CONVEYOR DRYER 100” WIDE, 5 ZONES, 3-PASS WITH MAXON BURNERS, 5 CIRCULATING FANS TO CONVEYOR BELT TO PLAITOR
• ALL MOTORS AND SANTEX CONTROLS AND MONITORS
QUANTITY: 1ITEM 010
SANTEX AG TUBULAR COMPACTOR MACHINE
MODEL: SANTASPREAD 140
YEAR: 1998
SANTEX CONTROLS
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSIONS BAR ENTRY
• OPERATOR’S PLATFORM
• TENSION DEVICE
• DRIVEN SPREADER BARS
• STEAMING DEVICE
• TUBULAR COMPACTING BENCH
• FELT BLANKET ONTO THE CONVEYOR BELT
• PRECISION PLAITOR
• TABELTOP ELECTRONIC SCALE
QUANTITY: 1ITEM 011
COMET NAPPER
MODEL: PEGSO-X4
YEAR: 1998
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
24 ROLLS WITH TURNING BARS FOR TUBULAR 90” WIDE
XYCOM CONTROLS
12-BAG COLLECTION SYSTEM AND PLAITOR
YEAR: 1996
QUANTITY: 1ITEM 012
STENTEX TENTER FRAME
MODEL: STENTOTHERM 3300
YEAR: 1999
STENTEX CONTROLS
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION ENTRY TO TEXT-STAR TYPE GUIDER TO 2 ROLL PAD
• ADDITION TANK TOP SCRAY PAD TO TEXT-STAR TYPE GUIDER
• TWO ROLL PAD R/R 10 TON
• OPERATOR’S PLATFORM
• WORKING WIDTH 1800mm
• HORIZONTAL PIN CHAIN, KNIT ENTRY
• TANDEMATIC SPLITLEVEL DECURLERS
• OVERFEED
• PINNING BRUSHES
• STEAM BOX
• RAIL GUIDERS, 20 FEET ENTRY, 8 ZONES
• 80 FEET HOUSING
• SCREEN MONITORS
• GAS FIRED, MAXON OVEPAK 408 BURNERS
• HONEYWELL CONTROLS
• 3 FEET COOLING ZONE
• 2 COOLING CANS, SELVEDGE TRIMMERS
• PLIATOR, SCRAY
• ZONE IN LINE INSPECTION BATCHER
QUANTITY: 1ITEM 013
ZIMMER ROTARY SCREEN PRINTING MACHINE
MODEL: R92-S153
YEAR: 1993
COMPOSED OF:
• TENSION BAR SKY ENTRY
• SCRAY
• CORINO BRUSH
• CORINO PRINT GUIDER
• ZIMMER PRINTER, 8 COLOR, 86” BLANEKT
• PRINT CONVEYOR DRYER, 30’ LONG, 3-ZONE, GAS FIRED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1ITEM 014
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SAFETY SWITCH BULLET NOSE SLITTER
MODEL: CUTTING
WITH REEL FABRIC PLIATOR
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1 - L-2274 FOAM CUTTING MACHINE FOR SPAGHETTI OR STRIPS OR CUBES
REFERENCE NUMBER: L-2274
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MODEL: P-500
WIDTH: 1200mm
QUANTITY: 1
MODEL: A-500
WIDTH: 1200mm
QUANTITY: 1 - L-4023 SAUSAGE PRODUCTION LINE
L-4023 SAUSAGE PRODUCTION LINE
FROZEN MEAT GRINDER
NOT FROZEN BONELESS MEAT CHUNKS CAN ALSO BE PROCESSED
DIMENSIONS: 850 X 500 X 860mm
POWER: 5.5 KW
VOLTAGE: 380 VOLTS
OUTPUT : 500 KGS PER HOUR
WEIGHT : 182 KGSSLICING MACHINE
MADE OF STAINLESS STEEL
SPACE BETWEEN THE KNIFE AND THE CHOPPING POT IS LESS THAN 2mm
OUTPUT: 30 KGS PER POT
VOLUME OF POT: 40 LITERS
POWER: 5.1 KW
VOLTAGE: 380 VOLTS (OR AS PER CLIENT’S REQUEST)
3 X CHOPPING KNIVES
CUTTING SPEED: 1500 TO 3600 RPM
ROTATING SPEED OF CHOPPING POT: 7 RPM
EXTERNAL DIMENSIONS: 1110 X 865 X 1200mmVACUUM ROLLING MACHINE
FOR STIRRING THE MEAT IN A VACUUM
CONSISTS OF A BARREL, FRAME, VACUUM PUMP, REDUCER, AND ELECTRICAL SYSTEM
CAN SPEED UP THE EXTRACTION AND DISSOLUTION OF PROTEINHYDRAULIC SAUSAGE FILLING MACHINE
VOLUME: 50 LITERS
POWER: 2.2 KW
FILLING DIAMETER: 10 TO 50mm
OUTPUT: 600 TO 700 KGS PER HOUR
DIMENSIONS: 1050 X 850 X 1400mmSEMI-AUTOMATIC SAUSAGE BINDING MACHINE
FRAME MADE OF STAINLESS STEEL
FOR HOT DOGS, SHEEP CASING, PLASTIC CASING, TAIWAN HOT DOGS, FRIED SAUSAGE, ETC.
POWER: 0.55 KW
CAPACITY: 80 TIMES PER MINUTE
CASING DIAMETER: 10 TO 35mm
EXTERNAL DIMENSIONS: 1100 X 750 X 900mmSMOKE OVEN
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FOR COOKING, DRYING, BAKING, SMOKING, ETC.
OUTPUT: 100 KGS
POWER: 12 KW
HIGH PRESSURE STEAM: 0.3 TO 0.6 mpa
LOW PRESSURE STEAM: 0.1 TO 0.2 mpa