FOR CLOSING PILLOWS AND CUSHIONS (IN FEATHER, BALL FIBER, RECYCLED FIBER AND SIMILAR)
THIS MACHINE IS SPECIFIC FOR THE CLOSING OF ROLOFIL CUSHIONS, FEATHER PILLOWS, CARDED CUSHIONS, CUSHIONS WITH FOAM AND SYNTHETIC FIBRES, ALL KIND OF CUSHIONS, EVEN BIG SHAPED SIZES.
THE RANGE OF SEWING MACHINE HAS BEEN STUDIED AND BUILT FOLLOWING THE MOST MODERN CONCEPT OF TECHNOLOGY; THEIR COMPONENTS ARE THE MOST ADVANCED AND THE MATERIALS ARE HIGHLY SELECTED: THIS MAKES THE MACHINES STRONG, SAFE, SILENT AND EASY TO BE USED.
OPERATIONS FEATURES:
THE SPECIAL PLATES (BOTH MOTORIZED) AND THE EXTENDED SEWING BLOCK HELP THE OPERATOR IN THE SEWING OF ANY KIND OF SHAPED CUSHIONS AND DIFFERENT MATERIALS.
WITH THE DOUBLE CONVEYING SYSTEM THE MATERIAL IS CONVEYING REGULARLY AND THIS GIVES AN HIGH QUALITY TO THE SEAM AND TO THE PRODUCE, ESPECIALLY WHEN THE PRODUCT IS A “REMOVABLE COVER” SOFA, AND NOT ONLY.
VERSATILITY AND PERFORMANCE:
KITS AND ACCESSORIES ARE AVAILABLE TO MEET THE MOST DIFFERENT REQUIREMENTS. IT IS POSSIBLE TO SEW (NEVER MIND THE SIZE, THE SHAPE AND THE WEIGHT):
- LIGHT COTTON, NONWOVEN, FABRICS COUPLED WITH SYNTHETIC FIBRES, POLYESTER, CARDED AND SIMILAR.
- FEATHER PILLOWS
- HEAVY MATERIAL SUCH AS CUSHIONS IN SYNTHETIC FIBRES OR DACRON COUPLED WITH FOAM, CUSHIONS WITH SPRINGS ETC.
COMPLETE WITH:
- EXTENDED SEWING GROUP WITH DOUBLE MOTORIZED TOOTHED PLATES.
- SEWING HEAD (OVERLOCK – 1 YARN) STITCH LENGTH: 1 TO 5mm
- YARN CUTTING (TRIMMER), CUPS OPENING AND PNEUMATIC OIL PUMP
- ELECTRONIC EFKA MOTOR 220V/240V SINGLE PHASE
- SPEED: 1900 RPM
- PERFORMANCE: 6 SECONDS PER CUSHION (SEWING 15 TO 20 CENTIMETERS)
- ELECTRONIC MOBILE FOOTBOARD
ALSO INCLUDES 1 SET OF NEEDLES, 1 INSTRUCTION BOOK, 1 CE CONFORMITYPRODUCTIVITY: 10/12 CUSHIONS PER MINUTE (CONSIDERED A OPEN SIDE OF 6/8”)
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PROVIDED WITH A BRAKING SYSTEM WHICH PERMITS THE FILLING OF WADDED PILLOWS AND QUILTS WITH ALL MATERIALS (POLYESTER, FEATHER, EXPANDED POLYURETHANE, COTTON, WOOL, ETC.)
USING THE SPECIAL TUBE IT IS POSSIBLE TO SUCK UP THE MATERIAL DIRECTLY FROM THE VARIOUS CONTAINERS.
THE BRAKING IS VERY RAPID (ABOUT 1/10 OF SECOND) AND DOES NOT REQUIRE MAINTENANCE SINCE IT IS OBTAINED THROUGH A PNEUMATIC DEVICE.
IT CAN BE SUPPLIED BOTH IN A ONE-PHASE AND IN A THREE-PHASE VERSION.
THE MACHINE IS CONSTRUCTED IN CONFORMITY WITH THE EEC DIRECTIVES 2006/42/CE, 2004/108/CE E 2006/95/CE AND SUCCESSIVE MODIFICATIONS AND MARKED CE.
ON REQUEST WITH SPEED VARIATION (VERSION R 3PV)
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A) HOPPER MODEL L1500 MIXING SYSTEM
B) OPENER MODEL F1000 – FOR THE FIRST OPENING OF THE FIBERS
C)DISPENSER SILOS MODEL C5
D) SHREDDING MACHINE – SHREDDING FOAM MODEL F430
E) FILLING MACHINE WITH ELECTRONIC CONTROL WEIGHT MODEL W11
F) SPECIAL SEWING MACHINE MODEL 164C Learn More
THIS MACHINE PROVIDED WITH A BRAKING SYSTEM WHICH PERMITS THE FILLING OF WADDING
PILLOWS AND QUILTS WITH ALL MATERIALS (POLYESTER, FEATHER, EXPANDED POLYURETHANE, COTTON, WOOL, ETC.)
THE PARTICULAR WIDENED SHAPE OF THE TURBINE MAKES IT POSSIBLE TO OBTAIN REMARKABLE PERFORMANCES
IN THE FILLING UP
USING THE SPECIAL TUBE IT IS POSSIBLE TO SUCK UP THE MATERIAL DIRECTLY FROM THE VARIOUS CONTAINERS.
THE BRAKING IS VERY RAPID (ABOUT 1/10 OF SECOND) AND DOES NOT REQUIRE MAINTENANCE SINCE IT IS
OBTAINED THROUGH A PNEUMATIC DEVICE.
THE CONTROL DEVICE IS A PNEUMATIC FOOT-LEVER WHICH LEAVES THE OPERATOR’S HANDS UNENGAGED.
SAFETY MOTOR PROTECTOR SWITCH.
IT CAN BE SUPPLIED BOTH IN A ONE-PHASE AND IN A THREE-PHASE VERSION.
THE MACHINE IS CONSTRUCTED IN CONFORMITY WITH THE EEC DIRECTIVES 2006/42/CE, 2004/108/CE E
2006/95/CE AND SUCCESSIVE MODIFICATIONS AND MARKED CE.
ON REQUEST WITH SPEED VARIATION
THE FAN SPEED IS ADJUSTABLE FROM 2000 TO 4200 RPM, IN ORDER TO OPTIMIZE THE SPEED OF FILLING TO
THE SHAPE AND THE SIZE OF THE PILLOW AT MAXIMUM SPEED, THE AMOUNT OF MATERIAL FILLED IS ABOUT
200 GRAMS PER SECOND.
ON THE PART OF THE MACHINE THE LOAD OF THE MATERIAL, THERE ARE 2 DAMPERS. THIS PREVENTS THE
OVERLOADING OF THE TURBINE AND THE BLOCK OF MATERIAL, BECAUSE WHEN I RELASE THE PEDAL, FIRST I BLOCK
THE FLOW OF MATERIAL AND THEN THE AIR FLOW.
THE PARTICULAR SHAPE OF THE OUTLET PIPE ALLOWS TO FILL THE PILLOWS THAT HAVE AIR-TIGHT LINING.
THE TURBINE IS MADE OF A CAST ALUMINUM.
THE COMMAND TO THE DUMPERS IS GIVEN BY A PEDAL, SO THE OPERATOR HAS BOTH HANDS FREE.
THE APPLICATION OF THE GRIPPERS ON THE OUTLET PIPE OF THE FILLER R 3PV ALLOWS A SINGLE OPERATOR TO USE
MORE FILLERS. FURTHERMORE, IT IS POSSIBLE CHANGE THE TIME THAT THE GRIPPERS STAY CLOSED. THIS ALLOWS TO
SET THE AMOUNT OF MATERIAL TO PUT INSIDE HE PILLOW, WITH A GOOD PRECISION. THE TIME IS ADJUSTABLE TO
FILL DIFFERENT KINDS OF PILLOWS WITH DIFFERENT AMOUNTS OF MATERIAL.
QUANTITY: 1
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DY-200BK SEMI-AUTOMATIC HYDRAULIC BALING PRESS
FEATURES:
WITH OPEN-CASE STRUCTURE AND SIMPLE MAINTENANCE OPERATION, IT IS SUITED TO DIFFERENT CLASSES AND WATER-CONTENT COTTON AND COMPRESSED PACKING OF CHEMICAL FIBER, FLUFF, FEATHER, HEMP AND GRASS ETC.
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WITH SPECIAL DEVICE TO FIX THE COVER AND ELECTRONIC TABLE WITH BALANCE
IT IS A MACHINE FOR FILLING CUSHIONS, SACS, BAGS ETC. WITH ALL KIND OF MATERIALS:
FEATHER, POLYESTER, BALL FIBER, POLYURETHANE, COTTON, WOOL, ETC.
ADJUSTABLE SPEED: UP TO 4000 RPM
THE PARTICULAR SHAPE OF THE OUTLET PIPE ALLOWS TO FILL AIR-TIGHT LINING PILLOWS
THE COMMAND TO THE DUMPERS IS GIVEN BY A PEDAL
THANKS TO THE SPECIAL DEVICE TO BLOCK THE COVER, THE OPERATOR
HAS BOTH HANDS FREE AND CAN WORK ON TWO POSITIONS AT A TIME WHEN
THE LINE IS EQUIPPED WITH TWO FILLING MACHINES (AS PER DRAWING BELOW)
CONTROL PANEL
SPECIAL SEWING MACHINE
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REFERENCE NUMBER: A-1190 (1212GHBXX11) A
BENINGER, MODEL BEN-ZC-R, YEAR 1997, BEAMING WIDTH 1800MM
MAKE: BENINGER
MODEL: BEN-ZC-R
YEAR: 1997
RUNNING YARN: COTTON, SPUN AND BLENDED,
BEAM CAPACITY
FLANGE DIAMETER: UP TO 1016MM
BEAMING WIDTH: 1800MM
BRAKING: AC FREQUENCY CONVERTOR DRIVE
ACCESSORIES:
TOUCH FUNCTIONAL PANEL
SAFETY DRIVE
COMB OSCILLATION
M/C SPEED: 0 TO 500 M/MIN
CREEL: VTYPE
CREEL CAPACITY: 612 AND NOW WORKING - 450
TENSION SYSTEM: 3 ROD SYSTEM ACTIVATED BY PNEUMATIC
NO BEAMS
MACHINE STOP ON FLOOR
QUANTITY: 1
EMAIL US FOR PRICE & PICTURES
INCLUDE OUR REFERENCE NUMBER
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REFERENCE NUMBER: M-5010 (12123GHBLSD11UN) L
COMPLETE GLASS FIBER PROCESSING LINE
FIBER PREPARATION & WEB FORMING EQUIPMENT
CURING OVEN WITH ALL AUXILIARY EQUIPMENT, CROSS CUTTER, STACKER, AND WINDER
RECUPERATIVE THERMAL OXIDIZER (RTO) TO TREAT OVEN EXHAUST
DUST FILTRATION SYSTEM WITH RECYCLING OF FIBER AND RESIN
PHENOLIC POWDER RESIN SUPPLY SYSTEM
COMPLETE ELECTRIC CONTROL SYSTEM (SIEMENS S 7)
FIBER BLEND CAPABILITIES:
GLASS FIBER E GLASS UP TO STAPLE LENGTH OF 3 1/4 INCH 100%
GLASS FIBER BLENDS WITH ANY MAN MADE FIBERS SUCH AS PET-PA OR RAYON
GLASS FIBER BLENDS WITH ANY OF THE ABOVE PLUS ORGANIC FIBERS SUCH AS CELLULOSE, WOOD, NEWSPAPER, COTTON, AND ALL NATURAL FIBERS
BI-CO FIBERS USED AS BINDER FIBER WITH A STAPLE LENGTH OF 2 INCHES AND A DTEX RANGE FROM 3 TO 10
MINIMUM BLEND RATIO IS 8% FOR EACH FIBER COMPONENT
BLEND ACCURACY WITH THE USE OF OUR CONTROLS AND WEIGHING SYSTEM AS OFFERED +/- 2%
WEB FORMING CAPABILITES:
MINIMUM WEIGHT WITH 100% GLASS FIBER IS 35 TO 40 G/FT²
MAXIMUM WEIGHT WITH 100% GLASS FIBER IS 300 G/FT²
PRODUCT LOFT WITH 100% GLASS FIBER AT LOWEST WEIGHT AND FIBER LENGTH OF 3 INCH IS 45 TO 55 mm
PRODUCT LOFT WITH 100% GLASS FIBER AT HIGHEST WEIGHT IS 250 mm
PRODUCT WEIGHT ACCURACY IF OUR WEIGHT AND CONTROL SYSTEM IS IN USE WILL BE +/- 3% IN MACHINE & CROSS MACHINE DIRECTION
FIBER DISTRIBUTION AND PRODUCT APPEARANCE AT LOWEST WEIGHT +/- 5% (WINDOWS AND CLOUDS)
PHENOLIC RESIN CAPABILITIES:
POWDER INTRODUCTION RATE INTO THE WEB FORMER IS MIN OF 10% AND A MAX OF 40%
TRADITIONALLY THE AMOUNT OF BINDER RESIN IN USE IS BETWEEN 18 TO 22% IN RELATION TO THE FIBER WEIGHT
POWDER DISTRIBUTION WITHIN THE PRODUCT AT AN ACCURACY OF +/- 3%
PRODUCTION CAPACITIES PER HOUR WITH A MAXIMUM WORKING WIDTH OF 110 INCHES:
WITH THE LOWEST PRODUCTION WEIGHT OF 35 TO 40 G/FT² 14 M/MIN AND 1,660 LB/HR
WITH A PRODUCT WEIGHT OF 100 G/FT² 16 M/MIN OR 52 FT/MIN AND 4,000 LB/HR
HIGHER PRODUCT WEIGHT (E.G.) 200 G/FT² 8 TO 9 M/MIN OR 26 TO 30 FT/MIN AT 4,000 LB/HR
THESE PRODUCTION NUMBERS ARE CONSERVATIVE AND BASED ON ACTUAL TRIALS AND EXPERIENCE
THE REAL PRODUCTION OUTPUT PER HOUR CAN BE INCREASED WHEN LOWER QUALITY EXPECTATIONS ARE ACCEPTED AND THE OPERATORS HAVE ACQUAINTED THEMSELVES WITH THE FEATURES OF THE EQUIPMENT
QUANTITY: 1
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