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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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M-6054 EXTRUSION PLANT FOR FOAMED PET, WORKING WIDTH SHEETS 610mm x 240mm

OFFER 001
EXTRUSION PLANT
FOR FOAMED PET
WORKING WIDTH: SHEETS 610mm x 240mm
THICKNESS: 5mm TO 60mm
DENSITY: 80 TO 250 KG/M3
CAPACITY: UP TO 500 KG PER HOUR

OFFER 002
SILO FOR VIRGIN MATERIAL

OFFER 003
DRYING SYSTEM (SUITABLE FOR 500 KG PER HOUR)

OFFER 004
GRAVIMETRIC FEEDING SYSTEM

OFFER 005
GAS STOCKING SYSTEM

OFFER 006
GAS FEEDING SYSTEM

OFFER 007
EXTRUDER

OFFER 008
SCREEN CHANGER

OFFER 009
STRAND DYE WITH ELEMENTS FOR EXTRUSION

OFFER 010
PNEUMATIC SHAPER FOR SHAPING THE BOARD BY ADJUSTING THE LOAD

OFFER 011
HAUL OFF UNIT

OFFER 012
ROLLERS FOR BOARDS CONVEYING

OFFER 013
PULLER HAUL OFF

OFFER 014
TRANSVERSAL CUTTING UNIT

OFFER 015
FINISHING EQUIPMENT

OFFER 016
BLOCK WELDING MACHINE

OFFER 017
FINISHING PLATFORM

OFFER 018
HORIZONTAL CUTTING MACHINE

OFFER 019
SHEETS WELDING MACHINE

OFFER 020
SCRAPS RECYCLING SYSTEM

OFFER 021
GRINDER TO MILL THE PIECES OF MATERIAL

OFFER 022
COMPACTING UNIT

OFFER 023
STORING SILOS FOR DENSIFIED FOAM PET

OFFER 024
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 025
CABLES AND CABLING MATERIALS

OFFER 026
PIPING

QUANTITY: 1 PLANT

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M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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M-6067 MACKIE/LAROCHE/STUMMER AIRLAY LINE, WIDTH 2400mm, YEAR 2004 TO 2008

OFFER 001
MACKIE, LAROCHE, STUMMER AIRLAY LINE
YEAR: 2004 TO 2008
WORKING WIDTH: 2400mm

OFFER 002
MACKIE HOPERS FOR FIBER FEEDING

OFFER 003
TOWER FEED
WORKING WIDTH: 1000mm

OFFER 004
BLENDING BIN FOAM PANEL
DIMENSIONS: 8000mm x 4000mm x 3500mm HEIGHT

OFFER 005
LAROCHE FINE OPENER
YEAR: 2004

OFFER 006
STUMMER VERTICAL OPENER
YEAR: 2008
WORKING WIDTH: 1200mm

OFFER 007
STUMMER AIR BLENDER
YEAR: 2008

OFFER 008
LAROCHE AIRLAY HEAD
YEAR: 2004
WORKING WIDTH: 2400mm

OFFER 009
THERMOBONDING OVEN

OFFER 010
BURNER

OFFER 011
COOLING SECTION WITH TOP AND BOTTOM

OFFER 012
SLITTING SYSTEM

OFFER 013
CROSS CUT HIGH SPEED BLADE CUTTING SYSTEM

OFFER 014
BATT PACKER (FOR PACKING BATTS INTO BAGS)

OFFER 015
RECLAIM OPENER

QUANTITY: 1 LINE

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C-3707 TEKMA/GDM - ADULT DIAPERS PRODUCTION LINE IFP-AD, YEAR 1997

TEKMA/GDM
ADULT DIAPERS PRODUCTION LINE
MODEL: IFP-AD
YEAR: 1997

QUANTITY: 1

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P-2927 ROLANDO RC SILVER OPENER WIDTH 500mm YEAR 1998

ROLANDO
TYPE: RC
SILVER OPENER
YEAR: 1998
WORKING WIDTH: 500mm

QUANTITY: 1

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M-6037 MACKIE/LAROCHE/STUMMER AIRLAY LINE, WORKING WIDTH 1000mm TO 2400mm, YEAR 2004 TO 2008

OFFER 001
AIRLAY LINE
MANUFACTURER: MACKIE, LAROCHE, STUMMER
YEAR: 2004 TO 2008
WORKING WIDTH: 2400mm

CONSISTS OF:
OFFER 002
MACKIE HOPPERS FOR FIBER FEEDING

OFFER 003
TOWER FEED

OFFER 004
BLENDING BIN FOAM PANEL

OFFER 005
LAROCHE FINE OPENER

OFFER 006
STUMMER VERTICAL OPENER

OFFER 007
STUMMER AIR BLENDER

OFFER 008
LAROCHE AIRLAY HEAD

OFFER 009
THERMOBONDING OVEN

OFFER 010
SLITTING SYSTEM WITH 5 BLADES

OFFER 011
CROSS CUT HIGH SPEED BLADE CUTTING SYSTEM

OFFER 012
BATT PACKER (FOR PACKING BATTS INTO BAGS)

OFFER 013
RECLAIM OPENER

QUANTITY: 1 LINE

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M-5987 LAROCHE, DOA, SCHOTT & MEISSNER AIRLAY THERMOBONDING PRODUCTION LINE WIDTH 2500mm

AIRLAY / THERMOBONDING PRODUCTION LINE
WORKING WIDTH: 500mm
MAKE: LAROCHE, DOA, SCHOTT & MEISSNER

BALE OPENER
MIXING BELT
PRE-OPENER
FINE OPENER
FILTER UNIT
COMPACTION UNIT FOR DUST
DOA AIRLAY AND FEEDER
RESIN DOSING UNIT
SCHOTT & MEISSNER OVEN
WINDING
FLAT BOARD ACCUMULATING DEVICE
HYDRAULIC PRESS FOR BOARDS PACKING
HORIZONTAL HYDRAULIC PRESS FOR WASTES

QUANTITY: 1

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REFERENCE NUMBER: M-3150

COMPLETE OPEN END PLANT WITH 1200 ROTORS YEAR 1990-2005

 

COMPLETE OPEN END PLANT WITH 1.200 ROTORS

YEAR FROM 1990 TO 2005

 

1 LINE WORKED  100% PURE COTTON

1 LINE WORKED  100% COTTON WASTE 

PRODUCTION CAPACITY  MAX 10.000 KGS PER DAY

NE COUNTS: FROM NE 5 TO NE 30

380 VOLTS 50 HZ

 
BLOWROOM

01 TRUETZSCHLER BLENDOMAT BDT-019/2.300 , YEAR 1993, W.W. 2.300 MM
01 RIETER MONOCYLINDER B4/1, YEAR 1990

01 RIETER FEEDER B3/3R, YEAR 1990

01 RIETER UNIMIX B7/3, YEAR 1990

01 TRUETZSCHLER CAGE CONDENSER BRC01,YEAR 2005

01 TRUETZSCHLER MXU6- MULTI MIXER, YEAR 2005
01 TRUETZSCHLER MXU6- MULTI MIXER INCORPORATE WHIT CLC1, YEAR 2005

01 TRUETZSCHLER SCFO SECUROMAT FOREIGN FIBRE DETECTOR, YEAR 2005

01 TRUETZSCHLER FEEDER BOU3, YEAR 2005
01 TRUETZSCHLER CVT3 CLEANER, YEAR 1999

02  TRUETZSCHLER DX DUSTEX, YEAR 1993 AND 2005
01 JOSSI VISION SHELD, YEAR 2007

CARDS

10  TRUTZSCHLER DK 803 CARDS, YEAR  1999

TRUTZSCHLER CHUTE FEED
ALLUMINIUM FLATH
CANS DIA 1000MM X 1190MM
AUTOMATIC  CAN CHANGERS

DRAWFRAMES

02 RIETER SB 51 DRAWFRAMES, YEAR 1990
CAN DIA 600MM X 1200MM
AUTOMATIC CAN CHANGER

 

01 RIETER RSB 51 DRAWFRAMES,  YEAR 1990
CAN DIA 600MM X 1200MM
AUTOMATIC CAN CHANGER

 
01 RIETER RSB D30 DRAWFRAMES , YEAR 2001
CAN DIA 450MM X 1070MM
WITH AUTO LEVELLING AND AUTOMATIC CAN CHANGERS

 

01 RIETER RSB D35 DRAWFRAMES , YEAR 2005
CAN DIA 450MM X 1070MM
WITH AUTO LEVELLING AND AUTOMATIC CAN CHANGERS

02  VOUK  SH802 , YEAR 1994 AND 1995
CAN DIA 450MM X 1070MM
WITH AUTO LEVELLING AND AUTOMATIC CAN CHANGERS

 

OPEN END
03 SCHLAFHORST AUTOCORO OPEN END SPINNING FRAME , 2 X YEAR 2000 , 1 X YEAR 2001
TYPE ACO 288 WITH SE 11 SPINBOX , SRZ  6”
240 ROTORS , ROTOR 33/36/40 ,OPENING ROLLER TYPE B174 OR OB20
WAXING, WITH  CLEARERS COROLAB MODEL V.3.6. 2 X AUTOMATIC YARN PIECER ASW

02 SCHLAFHORST AUTOCORO OPEN END SPINNING FRAME , YEAR 1995
TYPE ACO 288 WITH SE 9 SPINBOX , SRZ  6”
240 ROTORS , ROTOR 33,OPENING ROLLER TYPE B174 OR OB20
WAXING, CLEARERS COROLAB FOREING FIBER MODEL V.3.6.U1.39 ,  2 X AUTOMATIC YARN PIECER ASW

INCLUDED IN THE PLANT

CENTRAL SUCTION
CANS

02 HORIZONTAL PRESS  RIETER A5/1, YEAR 1990 ,WHIT FASER COMPACTOR  

SPARE PARTS

CATALOGS

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REFERENCE NUMBER: X-1016 NONWOVEN LINE FOR PRODUCING POLYESTER BATTING WIDTH 3600 mm (NEW 2015) 1) –Opening and Blending line 2) - CROSSLAPER 3)- Thermobonding Oven 4) – Including main control panel. 3 YEAR EXTENDED WARRANTY OUR COMPANY OFFERS INSTALLATION AND COMMISSIONING OF THIS LINE FOR OUR MACHINES 2 TECHNICAL IN THE PLACE TO BE APPOINTED BY THE CUSTOMER. Learn More