TT-1175 HENNECKE BFM COMPACT FOAMING LINE, 80 BUNS PER 8 HOUR SHIFT
INCLUDES 3 MOLDS, DIMENSIONS 2100 x 2100 x 1400mm
A COMPLETE LINE FOR DISCONTINUOUS PRODUCTION OF SLABSTOCK FOAM.
THE BFM IS STATE-OF-THE-ART EQUIPMENT FOR PRODUCING FOAM WITH QUICK START UP, MINIMUM SPACE REQUIRED AND FLEXIBLE PRODUCTION.
WITH THIS LINE POLYURETHANE FOAMS BLOCKS CAN BE PRODUCED, SUCH AS FOAMS FOR UPHOLSTERED FURNITURES, CUSHIONS, MATTRESSES, SEATS, SOFAS AND PACKAGING. WITH THIS MACHINE EVEN HIGH RESILIENCE HR, HYPER SOFT HS AND VISCO ELASTIC FOAMS CAN BE PRODUCED.
BENEFITS WITH BFM COMPACT
- A BROAD RANGE OF FOAM DENSITY 20 TO 50 KG/m3
- MANUFACTURE DIFFERENT TYPES OF POLYETHER BASED FOAMS
- POSSIBLITY TO CONTROL MIXER SPEED => HIGH INFLUENCE ON CELL STRUCTURE
- HIGH REPRODUCIBILITY, THANKS TO FORMULATIONS AND MODERN CONTROL SYSTEM
- SIEMENS CONTROL PANEL
- COMPACT DESIGN => SMALL SPACE REQUIREMENTS
- AUTOMATIC FLUSHING WITH POLYOL AVOIDS THE COSTS OF DISPOSAL OF MIXTURE
TECHNICAL DETAILS
DIMENSIONS OF THE MACHINE WITHOUT MOULD:
LENGHT APPROX: 5000mm
WIDTH APPROX: 2350mm
HEIGHT APPROX: 2550mm
CAPACITY: DEPENDING ON QUANTITY AND SIZE OF THE MOULDS – ABOUT 80 RECTANGUAL BLOCKS PER 8-HOUR-SHIFT.
AMOUNT OF MOULDS: 3
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TT-1009 COMPLETE MALIWATT STITCH-BONDING PRODUCTION LINE, WORKING WIDTH 2800mm
MALIWATT STITCH BONDING LINE
BRAND: MALIWATT BONINO
ALL ELECTRIC MOTORS
ALL ELECTRIC CONTROL PANELS WITH INVERTERS
RECENT ELECTRIC CONTROL PANEL OF THE CARDING MACHINE, WITH INVERTERS OF INLET UNITS, MAIN SWIFTS AND DOFFERS, BLACK-OUT FAIL-SAFE SYSTEM
PROCESSED FIBERS: FROM 1.5 TO 15 DTEX
PRODUCT WEIGHTS: FROM 70 TO 350/400 GSM
QUANTITY: 1 SET
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T-8968 BATTENFELD BLOWN FILM MACHINE EXTRUDER DIAMETER 4.5” (115mm), OUTPUT MAX 180KG/H (400 LBS/H), YEAR 2008
YEAR 2008, PILOT RUN YEAR 2009, STOPPED PRODUCTION YEAR 2017
FILM MACHINE
EXTRUDER: BATTENFELD
EXTRUDER DIAMETER 4.5” (115mm) L/D RATIO 24:1
460V 3P 60Hz
125HP AC VECTOR MOTOR
RESIN TEMPARETURE: 230°C (446 DEGREEF)
OUTPUT: MAX 180KG/H (400 LBS/H)
PRESSURE RATINGS ARE: BARREL 20,000PSI
BARREL CLAMP 10,000PSI
RUPTURED DISC 7,500PSI Learn More
T-8347 CONTINUOUS PACKAGE WEIGHT CHECKING MACHINE, WIDTH 220mm, LENGTH 1300mm, SPEED 120 PIECE/MIN
CONTAINS THREE SECTIONS: FIRST SECTION HOLDS THE PRODUCT, SECOND IS WEIGHING SECTION AND LAST COLLECTION
WEIGHING RANGE: 5G-1500G
MIN ACCURACY: ±0.5G
BELT WIDTH: 220mm
BELT LENGTH: 1300mm
BELT HEIGHT: 750 ± 50mm
BELT HEIGHT AND BASKET CAN BE ADJUST TO YOUR REQUIREMENT
MIN SCALE INTERVAL: 0.1G
MAX SPEED: 120 PIECE/MIN
INCLUDING PUTTER, PROTECTION COVER, COLLECTION BOX, MAIN SYSTEM
CHECKWEIGHER SUBSTANTIATES THE EXTENSIVE KNOW-HOW THAT THE COMPANY HAS ACCUMULATED IN WEIGHING TECHNOLOGY OVER THE YEARS.
BY INCLUDING A HIGH-PRECISION WEIGHT CHECKING FUNCTION IN THE PRODUCTION LINE, YOUR PRODUCT QUALITY CAN IMPROVE WITHOUT ANY DECLINE IN EFFICIENCY.
THE SERIES PROVIDES A WHOLE RANGE OF FEATURES FOR HANDLING DIFFERENT PRODUCTS AND INCORPORATE NEW FUNCTIONS IN RESPONSE TO MODERN NECESSITIES.
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REFERENCE NUMBER: YY-1365
CONTINUOUS PRODUCTION LINE FOR IMPREGNATION, DRYING, ABRASIVE SPRAY, HEAT-SETTING OF SYNTHETIC FIBERS FOR ABRASIVE WADDINGS, WITH AIRLAY CARDING MACHINE AND FIBER PREPARATION
DETAILS:
MAIN FEATURES:
- THREE LAYERS OVEN: TWO UPPER DRYING LAYERS WITH LENGTH OF 6+ 6 METERS; ONE LOWER CURING LAYER WITH A LENGTH OF 6 METERS;
- HEATING: BY DIRECT HEATING WITH AUTOMATIC BURNERS;
- CONVEYOR WIDTH: 2200mm;
- WORKING WIDTH: 2000mm;
- MAX DRYING AND POLYMERISATION TEMPERATURE: 230°C;
- HEATING POWER: 4 BURNERS 350 KW EACH ONE, ABOUT TOTAL 1.400 KW;
- VENTILATION: SEMI-CLOSED SYSTEM WITH 4 CENTRIFUGAL VENTILATORS;
- ADJUSTABLE CONVEYOR SPEED BY A.C. MOTORS;
- INSTALLED ELECTRIC POWER: 200 KW. APPROX.;
- MECHANICAL SPEED: 2÷15 METERS PER MINUTE;
- CONVEYOR DRIVING: BY A.C. MOTORS;
- MANUFACTURED ARTICLE: SYNTHETIC FIBERS ABRASIVE WADDING. Learn More
V-1710 FOAM (LATEX) MATTRESS PUNCHING 2200mm wide and 200 mm thick – 100 punches per minute (MAX)
THIS MACHINE IS SPECIALLY DESIGNED FOR LARGE-FORMAT MATTRESSES WITH SPONGE, FOAM AND LATEX PUNCHING.
THE THICKNESS OF PUNCHING MATERIAL CAN REACH 200mm
THE MATERIAL AFTER PUNCHING CAN BETTER IMPROVE THE BREATHABILITY.
THE EXCELLENT MATERIAL FOR MODERN HEALTHY SLEEP PRODUCTS IS THE FIRST PUNCHING EQUIPMENT FOR THE MAJORITY OF MATTRESS AND PILLOW MANUFACTURERS.
QUANTITY: 1
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A-2574
SEMI-AUTO TUBE FILLING SEALING MACHINE 2 KW
SEALING TYPE: HEATING (PLASTIC), FOLDING (ALUMINUM)
MAX POWER: 2KW (PLASTIC), 1.5 KW (ALUMINUM)
VOLTAGE: 220 VOLTZ AND 50/60 Hz
PRODUCTIVITY: 20 TO 30 PCS/Min
FILLING VOLUME: 8 TO 250 ML (CHANGE PUMP)
TUBE DIAMETER: 10 TO 50 mm (CHANGE MOLDS)
TUBE LENGTH: 50 TO 200 mm (CUSTOMIZED)
HOPPER CAPACITY: 40 L
FILLING ACCURACY: ≤±1%
CONTROL: PLC CONTROL SYSTEM
DISPLAY: TOUCH SCREEN DISPLAY
FEATURE: NO TUBE NO FILLING
DIMENSION (L X W X H): 1000 X 800 X 1600 mm
WEIGHT: ABOUT 500 KG
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REFERENCE NUMBER: A-2511
SUGAR AND ALCOHOL PLANT
CANE UNLOAD SECTOR
THE CANE UNLOADING SECTOR IS EQUIPPED WITH THE EQUIPMENT LISTED BELOW IN THE CONDITION TO CARRY OUT A GRINDING OF 8400 TCD WHICH CORRESPONDS TO A HARVEST OF 1800000 TONNES OF CANE / YEAR
• 01 HILO UNLOADER OF STORAGE
• 01 HILO UNLOADER OF MILLING
• 01 FEEDER SUGARCANE TABLE WITH INCLINATION OF 25 INCHES
• 01 FEEDER SUGARCANE TABLE WITH INCLINATION OF 45 INCHES
• 02 CRANES WITH CAPACITY OF 20 TONNES
• 01 TRANSPORTER TYPE CUSCH - CUSH OF 40 INCHES
• 02 MOTOR PUMP WITH CAPACITY OF 1000 M³/H TO 50 MCW FOR CANE WASHING
• 01 CONTAMINATED FLUID TREATMENT SYSTEM
• 01 METAL STRUCTURE BUILDING MEASURING 20000 X 100000 mm
CANE PREPARATION SECTOR
THE SUGARCANE PREPARATION SECTOR IS EQUIPPED WITH THE FOLLOWING AUTOMATED EQUIPMENT WITH THE CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM AS SHOWN BELOW TO PERFORM A CRUSHING OF 7200 TCD WHICH CORRESPONDS TO A CROP OF 1600000 TONS OF SUGARCANE / YEAR
• 01 METALLIC CONVEYOR OF 60 INCHES
• 01 LEVELING OF CANE OF 60 INCHES
• 01 CANE KNIVES SET TYPE COP-8 OF 60 INCHES
• 01 CAN SHREDDER SET TYPE COP-5 OF 60 INCHES
• 01 FEEDER ROLL 60 IINCHES
• 01 RUBBER TRANSPORTER FOR CANE SHREDDED OF 60 INCHES
• 01 TGM TURBINE FOR KNIVES SET
• 01 TGM TURBINE FOR SHREDDER SET
• 01 HIGH AND LOWER SPEED REDUCER OF KNIVES SET
• 01 HIGH AND LOWER SPEED REDUCER OF SHREDDER SET
• 01 REDUCER FOR METALLIC CONVEYOR
• 01 REDUCER FOR FEEDER ROLL
• 01 REDUCER OF SHREDDED CANE TRANSPORTER TYPE BELT
MILLING CANE SECTOR
THE CANE MILLING SECTOR OF THE PLANT IS EQUIPPED WITH THE FOLLOWING AUTOMATED EQUIPMENT WITH THE CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM TO CARRY OUT A GRINDING OF 7200 TCD CORRESPONDING TO A 222 - DAY HARVEST TO GRIND 1600000 TONS. CANE / YEAR
• 04 MILLS OF 32 X 60 INCHES
• 03 INTERMIDIATE TRANSPORTER OF 60 INCHES
• 01 ROTARY SIEVE FOR MILLING 300 TCD
• 01 TGM TURBINE OF DRIVING THE 1º / 2º MILLS
• 01 TGM TURBINE OF DRIVING OF 3º / 4º MILLS
• 01 REDUCER OF HIGH AND LOW SPEED OF DRIVING THE 1º / 2º MILLS
• 01 REDUCER OF HIGH AND LOW SPEED OF DRIVING THE 3º / 4º MILLS
• 03 REDUCER INTERMEDIATE TRANSPORTER OF 60 INCHES
• 02 PUMPS OF 1ST JUICE
• 02 PUMPS OF JUICE IMBIBITION OF 3RD FOR 2ND MILL
• 02 PUMPS OF JUICE IMBIBITION OF 4TH FOR 3RD MILLS
• 02 PUMPS OF MIXED JUICE OF MILL FOR JUICE TREATMENT
STEAM GENERATION SECTOR
THE STEAM GENERATION SECTOR OF THE PLANT IS PREPARED TODAY TO PERFORM A 7200 TCD GRINDING CORRESPONDING TO A 220 - DAY HARVEST TO GRIND 1600000 TON. CANE / YEAR WITH THE FOLLOWING AUTOMATED EQUIPMENT WITH CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM AS SHOWN BELOW
• 01 BOILER N ° 01, MODEL: TS-3-150 MODIFIED FOR CBS-120-21 KG / CM² TODAY GENERATES AN AVERAGE OF 11000 KG / HR OF STEAM AT A PRESSURE OF 21 KG / CM²
• 01 BOILER N ° 02, MODEL: TS-3-150-21 KG / CM² TODAY GENERATES AN AVERAGE OF 55000 KG / HR OF STEAM AT A PRESSURE OF 21 KG / CM²
• 01 DEAERATOR WITH A CAPACITY OF 70 M³
• 01 78 INCHES BAGASSE METALLIC TRANSPORTER OF 32000 mm LENGTH
• 01 48 INCHES BAGASSE TRANSPORTER FROM MILL TO BOILER
• 01 48 INCHES BAGASSE RETURN TRANSPORTER FOR BOILER
• 01 REDUCER OF BAGASSE TRANSPORTER FROM MILL TOBOILER
• 01 REDUCER OF BAGASSE RETURN TRANSPORTER TOBOILER
• 02 MOTO - PUMPS OF WATER FEEDING OF DEAERATOR
• 02 MOTO - PUMPS OF WATER TREATMENT OF BOILER
• 01 MOTO - PUMP WITH CAPACITY OF 300 M³/H TO 350 MCW FOR WATER FEEDING OF BOILER
• 01 TURBO-PUMP WITH CAPACITY OF 300 M³/H TO 350 MCW FOR WATER FEEDING OF BOILER
• 02 MOTO-PUMPS WITH CAPACITY OF 220 M³/H TO 50 MCW FOR WET SCRUBBER OF BOILER NO. 2
• 03 MOTO - PUMPS OF 40 M³/H TO 300 MCW
• 01 METALLIC RESERVOIR WITH 200 M³ OF CONDENSED WATER CAPACITY
POWER GENERATION SECTOR
THE POWER GENERATION SECTOR IS EQUIPPED WITH THE FOLLOWING MODERN AND AUTOMATED EQUIPMENT LISTED BELOW TO MEET A GRINDING OF 8400 TCD
• 01 THREE - PHASE GENERATOR OF 6250 KVA – 13800 VOLTS – 60Hz
• 01 TGM STEAM TURBINE MODEL TM - 5000
• 01 REDUCER RENK - ZANINI WITH CAPACITY OF 5000 KW
• SEVERAL ELECTRICALS PANELS OF THE GENERATOR
• 01 TURBO GENERATOR HOUSE BUILDING
• 02 WATER COOLING TOWERS FOR THE TURBO-GENERATOR
• 02 MOTO - PUMPS OF 100 M³/H TO 30 MCW
SUGAR FACTORY
THE SUGAR FACTORY WAS SET UP BETWEEN 2007 / 2008 AND COMPLETELY AUTOMATED WITH THE CONTROL BY THE SUPERVISORY INSTALLED IN THE CONTROL ROOM, PRODUCING AN AVERAGE OF 500000 KG OF VHP SUGAR PER DAY, A VALUE CORRESPONDING TO A MILLING OF 5000 TCD. THE TRANSPORT OF THIS SUGAR MANUFACTURED AT THE DECASA PLANT IS BEING TRANSPORTED BY MEANS OF A BUCKET VEHICLE WITH A DESTINATION INFORMED BY THE CUSTOMER. FOR THIS PLANT TO PRODUCE CRYSTAL SUGAR IC - 150, WE WILL NEED TO ACQUIRE AND ASSEMBLE THE FOLLOWING EQUIPMENT
• SULFITATION EQUIPAMENT
• BAGGING EQUIPMENT OF 50 KG BAGS
• BUILD OR RENT AN INFLATABLE WAREHOUSE TO STORE SUGAR
WITH THE INSTALLATION OF THIS EQUIPMENT, THE SUGAR FACTORY IS PREPARED TO RECEIVE A MILLING OF 5000 TCD CORRESPONDING TO A DAILY PRODUCTION OF 500000 KG OF CRYSTAL SUGAR IC - 150 PER DAY
ALCOHOL DISTILLERY
THE DISTILLERY WAS INSTALLED IN 1982 WITH A CAPACITY OF 300000 LITERS OF HYDRATED ALCOHOL PER DAY. WHEN THE FORMER OWNER'S UNIT WAS SOLD TO THE OLIVAL TENÓRIO GROUP IN 2003, THE NEW ENTREPRENEUR INVESTED IN THE MANUFACTURE OF ALCOHOL IN 2006 BY INSTALLING ANOTHER COLUMN OF DISTILLATION WITH A CAPACITY OF 300,000 LITERS AND AUTOMATED 100% INCREASING ITS PRODUCTION CAPACITY TO 600,000 LITERS OF HYDRATED ALCOHOL PER DAY
• 02 TYPE “A” DISTILLATION COLUMNS WITH CAPACITY TO PRODUCE 300 M³ OF ALCOHOL / DAY
• 02 TYPE “B” RECTIFICATION COLUMNS WITH CAPACITY FOR PRODUCTION OF 300 M³ OF ALCOHOL / DAY
• 01 TYPE “A” DISTILLATION COLUMN WITH CAPACITY FOR PRODUCTION OF 300 M³ OF ALCOHOL / DAY
• 01 TYPE “B” RECTIFICATION COLUMN WITH CAPACITY FOR PRODUCTION OF 300 M³ OF ALCOHOL / DAY
• 09 TUBULAR HEAT EXCHANGERS TYPE “K”
• 02 TUBULAR HEAT EXCHANGERS TYPE “J”
• 02 TUBULAR HEAT EXCHANGERS TYPE “E”
• 02 TUBULAR HEAT EXCHANGERS TYPE “E1”
• 02 TUBULAR HEAT EXCHANGERS TYPE “E2”
• 02 TUBULAR HEAT EXCHANGERS TYPE “R”
• 02 TUBULAR HEAT EXCHANGERS TYPE “R1”
• 11 NEW FERMENTATION VATS WITH A CAPACITY OF 300 M³
• 03 PLATE HEAT EXCHANGERS FOR THE WORT
• 05 PLATE TYPE HEAT EXCHANGERS FOR VATS
• 01 VAT FOR WINE
• 01 CO₂ RECOVERY COLUMN
• 02 PUMPS WITH A CAPACITY OF 600 M³ / H - 50 MCA FOR THE COOLING SYSTEM OF THE PLATE HEAT EXCHANGERS
• 01 PUMP WITH A CAPACITY OF 800 M³ / H FOR THE COOLING SYSTEM OF THE PLATE HEAT EXCHANGERS
• 02 CENTRÍFUGES HAD - 90
• 04 CENTRÍFUGES HAD - 60
WITH THE INSTALLATION OF THIS EQUIPMENT, THE ALCOHOL DISTILLERY IS PREPARED TO PRODUCE 600000 LITERS OF ALCOHOL PER DAY, RECEIVING A MILLING OF 6500 TCD CORRESPONDING TO 2500000 TONS OF CANE / YEAR
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REFERENCE NUMBER: T-6844
SPINNBAU DOUBLE DOFFER CARD, WORKING WIDTH 2500mm, YEAR 1994
BRAND: SPINNBAU
SHORT DESCRIPTION: DOUBLE DOFFER CARD
YEAR: 1994
WORKING WIDTH 2500mm
IN OVERHAULING AND MODERNISATION PROCESS
QUANTITY: 1
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