REFERENCE NUMBER: M-5010 (12123GHBLSD11UN) L
COMPLETE GLASS FIBER PROCESSING LINE
FIBER PREPARATION & WEB FORMING EQUIPMENT
CURING OVEN WITH ALL AUXILIARY EQUIPMENT, CROSS CUTTER, STACKER, AND WINDER
RECUPERATIVE THERMAL OXIDIZER (RTO) TO TREAT OVEN EXHAUST
DUST FILTRATION SYSTEM WITH RECYCLING OF FIBER AND RESIN
PHENOLIC POWDER RESIN SUPPLY SYSTEM
COMPLETE ELECTRIC CONTROL SYSTEM (SIEMENS S 7)
FIBER BLEND CAPABILITIES:
GLASS FIBER E GLASS UP TO STAPLE LENGTH OF 3 1/4 INCH 100%
GLASS FIBER BLENDS WITH ANY MAN MADE FIBERS SUCH AS PET-PA OR RAYON
GLASS FIBER BLENDS WITH ANY OF THE ABOVE PLUS ORGANIC FIBERS SUCH AS CELLULOSE, WOOD, NEWSPAPER, COTTON, AND ALL NATURAL FIBERS
BI-CO FIBERS USED AS BINDER FIBER WITH A STAPLE LENGTH OF 2 INCHES AND A DTEX RANGE FROM 3 TO 10
MINIMUM BLEND RATIO IS 8% FOR EACH FIBER COMPONENT
BLEND ACCURACY WITH THE USE OF OUR CONTROLS AND WEIGHING SYSTEM AS OFFERED +/- 2%
WEB FORMING CAPABILITES:
MINIMUM WEIGHT WITH 100% GLASS FIBER IS 35 TO 40 G/FT²
MAXIMUM WEIGHT WITH 100% GLASS FIBER IS 300 G/FT²
PRODUCT LOFT WITH 100% GLASS FIBER AT LOWEST WEIGHT AND FIBER LENGTH OF 3 INCH IS 45 TO 55 mm
PRODUCT LOFT WITH 100% GLASS FIBER AT HIGHEST WEIGHT IS 250 mm
PRODUCT WEIGHT ACCURACY IF OUR WEIGHT AND CONTROL SYSTEM IS IN USE WILL BE +/- 3% IN MACHINE & CROSS MACHINE DIRECTION
FIBER DISTRIBUTION AND PRODUCT APPEARANCE AT LOWEST WEIGHT +/- 5% (WINDOWS AND CLOUDS)
PHENOLIC RESIN CAPABILITIES:
POWDER INTRODUCTION RATE INTO THE WEB FORMER IS MIN OF 10% AND A MAX OF 40%
TRADITIONALLY THE AMOUNT OF BINDER RESIN IN USE IS BETWEEN 18 TO 22% IN RELATION TO THE FIBER WEIGHT
POWDER DISTRIBUTION WITHIN THE PRODUCT AT AN ACCURACY OF +/- 3%
PRODUCTION CAPACITIES PER HOUR WITH A MAXIMUM WORKING WIDTH OF 110 INCHES:
WITH THE LOWEST PRODUCTION WEIGHT OF 35 TO 40 G/FT² 14 M/MIN AND 1,660 LB/HR
WITH A PRODUCT WEIGHT OF 100 G/FT² 16 M/MIN OR 52 FT/MIN AND 4,000 LB/HR
HIGHER PRODUCT WEIGHT (E.G.) 200 G/FT² 8 TO 9 M/MIN OR 26 TO 30 FT/MIN AT 4,000 LB/HR
THESE PRODUCTION NUMBERS ARE CONSERVATIVE AND BASED ON ACTUAL TRIALS AND EXPERIENCE
THE REAL PRODUCTION OUTPUT PER HOUR CAN BE INCREASED WHEN LOWER QUALITY EXPECTATIONS ARE ACCEPTED AND THE OPERATORS HAVE ACQUAINTED THEMSELVES WITH THE FEATURES OF THE EQUIPMENT
QUANTITY: 1
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REFERENCE NUMBER: M-4608 (11116SWJK10R) L
VILLARS-SANTEX HOTMELT POWDER SCATTERING AND LAMINATING MACHINE YEAR 1993 WIDTH 2100mm
LAMINATING LINE
MANUFACTURER: VILLARS (CH) ACTUALLY SANTEX
YEAR OF CONSTRUCTION: 1993
WORKING WIDTH: 2200mm (NOMINAL WIDTH 2100mm)
OPERATING VOLTAGE: 3X380(400)V
TOTAL POWER: 158KW
RECOMMENDED MAX. SPEED 10M BUT 15M IS POSSIBLE
ORIGINAL CONFIGURATION: INPUT UNIT (WITH POSSIBILITY TO HANG IN ROLLERS BY MEANS OF E.G. FLAT BEARINGS), POWDER SPREADER, INFRARED PREHEATING ZONE AND DOUBLE BAND LAMINATING PRESS (HEATING THROUGH IR)
LATER EXTENSION (1997): 2ND INFRARED ZONE WITH COLD WATER COOLED CALENDAR
AT THE BACK EQUIPPED WITH SELVEDGE CUTTING SYSTEM WITH ADJUSTABLE INFRARED FOLLOW UP SYSTEM. STRENGTH OF INFRARED CAN BE ADJUSTED SO THAT E.G. THE UPPER SUBSTRATE CAN BE ‘NEGLECTED’.
KNOWN PROBLEMS:
1)INFRARED PREHEATING ZONE : 2 IR STRIPS BROKEN
2)CERTAIN PARTS IR ZONES (MOSTLY EXTERIOR ZONES) OF THE DOUBLE BAND LAMINATING PRESS DO NOT LONGER FUNCTION, BUT SECOND PART OF THE MACHINE CAN STILL BE HEATED TILL 160 À 170°C AND EVEN MORE, BUT THEN AT VERY LOW SPEED.
ACCUMULATOR WITH WINDER AND CONTROLLING SYSTEM
MANUFACTURER: MATTHIJS (ELECTRICAL PART BY ELECTRO VANDEVELDE)
YEAR OF CONSTRUCTION: 1999
OPERATING VOLTAGE: 3X380V
CAPACITY ACCUMULATOR: +/- 50M
UNIT FUNCTIONS INDEPENDENTLY FROM LAMINATING MACHINE AND SPEED VARIES FROM 0 TILL 50M (SPEED OF WINDING UP UNIT = SPEED LAMINATING MACHINE WHEN ACCUMULATOR IS EMPTY)
SUPERSTRUCTURE FOR SUPPLY SECOND SUBSTRATE
MANUFACTURER: MENZEL
YEAR OF CONSTRUCTION: 2000
OPERATING VOLTAGE: 3X380V
FUNCTIONS INDEPENDENTLY FROM THE LAMINATING MACHINE. SPEED REGULATION BASED ON A 0-10V (=0-15M) EXIT SIGNAL OF THE LAMINATING MACHINE
MANUAL RIGHT-LEFT GUIDANCE OF THE SUBSTRATE. A SECOND AUTOMATIC PRE-GUIDANCE IS FORESEEN, BUT THE MOTOR DOES NO LONGER FUNCTION AND IT IS IN PRACTICE NOT REQUIRED BECAUSE THE ROLLS ARE ALWAYS WINDED STRAIGHT.
A MEASURING ROLLER IS INCLUDED TO MEASURE THE TENSION OF THE SUBSTRATE. THIS MEASURING ROLLER DIRECTS THE MOTOR SPEED SO THAT THE ADJUSTING OF THE TENSION STAYS STEADY. IT IS EVEN POSSIBLE TO GO TO A +/- TENSIONLESS SITUATION.
THE LINE IS MOUNTED ON A SELF-MADE PLATFORM EQUIPPED WITH A SIMPLE UNWINDING UNIT.
KNOWN PROBLEM: PRESSURE ROLLER TO AVOID THAT THE SUBSTRATE “SLIDES” OVER THE BRAKE ROLLER IS WORN OUT, BUT IS IN PRAXIS NOT NEEDED. MOTOR OF THE PRE-GUIDANCE IS BROKEN (SEE ABOVE)
MISCELLANEA
SELF-BUILD ENTRY J-BOX WITH SIMPLE ROLL MEASUREMENT
SEPARATE J-BOX FOR UNWINDING FROM DOCKS, SO THAT CAN BE LAMINATED IN THE POLE DIRECTION
SEWING MACHINE MERROW TO MAKE FLAT SEAMS ON FINE/THIN FABRICS
SELVEDGE CUTTERS ARE MOUNTED ON A SYSTEM SO THAT THE FABRIC CAN BE LEVELLED EASILY, EVENTUALLY CAN BE WINDED ON DOCKS. INCLUDING 2 DOCKS OF 2M30 OF WHICH 1 WITH FLAP BEARINGS
CAN BE INSPECTED BUT NOT IN PRODUCTION
MACHINE WILL BE DISMANTLED AT END OF NOV 2014
QUANTITY AVAILABLE: 1 Learn More
REFERENCE NUMBER: M-3973 (99016AVEZ8RX)-D
HOTMELT POWDER SCATTERING AND LAMINATING MACHINE-2200mm
1.LAMINATING LINE :
MAKE : VILLARS (CH) ACTUALLY SANTEX
YEAR: 1993
WORKING WIDTH : 2200mm (NOMINAL WIDTH 2M10)
VOLTAGE: 3X380(400)V
TOTAL POWER : 158KW
RECOMMENDED MAX. SPEED 10M BUT 15M IS POSSIBLE
ORIGINAL CONFIGURATION : INPUT UNIT (WITH POSSIBILITY TO HANG IN ROLLERS BY MEANS OF E.G. FLAT BEARINGS), POWDER SPREADER, INFRARED PREHEATING ZONE AND DOUBLE BAND LAMINATING PRESS (HEATING THROUGH IR)
LATER EXTENSION (1997) : 2ND INFRARED ZONE WITH COLD WATER COOLED CALENDAR
AT THE BACK EQUIPPED WITH SELVEDGE CUTTING SYSTEM WITH ADJUSTABLE INFRARED FOLLOW UP SYSTEM. STRENGTH OF INFRARED CAN BE ADJUSTED SO THAT E.G. THE UPPER SUBSTRATE CAN BE ‘NEGLECTED’.
KNOWN PROBLEMS :
1)INFRARED PREHEATING ZONE : 2 IR STRIPS BROKEN
2)CERTAIN PARTS IR ZONES (MOSTLY EXTERIOR ZONES) OF THE DOUBLE BAND LAMINATING PRESS DO NOT LONGER FUNCTION, BUT SECOND PART OF THE MACHINE CAN STILL BE HEATED TILL 160 À 170°C AND EVEN MORE, BUT THEN AT VERY LOW SPEED
2.ACCUMULATOR WITH WINDER AND CONTROLLING SYSTEM :
MAKE : MATTHIJS (ELECTRICAL PART BY ELECTRO VANDEVELDE)
YEAR: 1999
OPERATING VOLTAGE : 3X380V
CAPACITY ACCUMULATOR : +/- 50M
UNIT FUNCTIONS INDEPENDENTLY FROM LAMINATING MACHINE AND SPEED VARIES FROM 0 TILL 50M (SPEED OF WINDING UP UNIT = SPEED LAMINATING MACHINE WHEN ACCUMULATOR IS EMPTY)
3. SUPERSTRUCTURE FOR SUPPLY SECOND SUBSTRATE :
MAKE: MENZEL
YEAR: 2000
OPERATING VOLTAGE : 3X380V
FUNCTIONS INDEPENDENTLY FROM THE LAMINATING MACHINE. SPEED REGULATION BASED ON A 0-10V (=0-15M) EXIT SIGNAL OF THE LAMINATING MACHINE
MANUAL RIGHT-LEFT GUIDANCE OF THE SUBSTRATE. A SECOND AUTOMATIC PRE-GUIDANCE IS FORESEEN, BUT THE MOTOR DOES NO LONGER FUNCTION AND IT IS IN PRACTICE NOT REQUIRED BECAUSE THE ROLLS ARE ALWAYS WINDED STRAIGHT.
A MEASURING ROLLER IS INCLUDED TO MEASURE THE TENSION OF THE SUBSTRATE. THIS MEASURING ROLLER DIRECTS THE MOTOR SPEED SO THAT THE ADJUSTING OF THE TENSION STAYS STEADY. IT IS EVEN POSSIBLE TO GO TO A +/- TENSIONLESS SITUATION.
THE LINE IS MOUNTED ON A SELF-MADE PLATFORM EQUIPPED WITH A SIMPLE UNWINDING UNIT
KNOWN PROBLEM : PRESSURE ROLLER TO AVOID THAT THE SUBSTRATE “SLIDES” OVER THE BRAKE ROLLER IS WORN OUT, BUT IS IN PRAXIS NOT NEEDED. MOTOR OF THE PRE-GUIDANCE IS BROKEN (SEE ABOVE)
4.MISCELLANEOUS :
SELF-BUILD ENTRY J-BOX WITH SIMPLE ROLL MEASUREMENT
SEPARATE J-BOX FOR UNWINDING FROM DOCKS, SO THAT CAN BE LAMINATED IN THE POLE DIRECTION
SEWING MACHINE MERROW TO MAKE FLAT SEAMS ON FINE/THIN FABRICS
SELVEDGE CUTTERS ARE MOUNTED ON A SYSTEM SO THAT THE FABRIC CAN BE LEVELLED EASILY, EVENTUALLY CAN BE WINDED ON DOCKS. INCLUDING 2 DOCKS OF 2M30 OF WHICH 1 WITH FLAP BEARINGS
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P7300 SULZER LOOM
WIDTH 3300mm (130")
WORKS FROM CREEL (NO WARP BEAMS)
INCLUDES SPECIAL WARP DELIVERY UNITS INTEGRATED IN THE LOOM
2 COLORS
CAM MOTION
YEAR 2005
LOOM WERE WEAVING CONVEYOR FABRIC WITH 500 AND 1000 DENIER YARN
AVAILABLE FOR EACH LOOM:
-CLOTH TENSION WHILE MACHINE RUNNING, CLOTH TENSION WHILE MACHINE STOPPED, CLOTH TAKE UP SPEED
-CREEL WITH 3456 POSITIONS; CREEL HELD 5 AND 10 KGS BOBBINS
-TWO CENTRAL TUCK IN UNITS 40mm SELVAGE; ULTRASONIC CUTTERS FOR THE EDGES
-TWO WEFT FEEDERS ROJ HD10
ONE AUTOMATIC BATCHER (CLOTH WINDER)
CREEL RECEIVED CONES EITHETR 5 OR 10 KGS
THE 5 KGS BOBBINS HAVE A DIAMETER OF 250mm
THE HORIZONTAL GAUGE OF THE CREEL IS 265mm
TO PLACE THE 10 KG BOBBINS YOU SKIP ONE POSITION
THEY USED POLYESTER HIGH TENACITY FROM KOSA AND INVISTA
THE CREEL COMES IN MODULES OF 1152 POSITIONS AND YOU CAN HAVE A CREEL OF 2304 OR 3456 POSITIONS
THE CREEL COMES FURTHER DIVIDED IN SECTIONS OF 288 POSITIONS , ONE 1152 MODULE HAS 4 X 288 SECTIONS
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