Search results for: 'The Center'

T-8404 AUTOMATIC MATTRESS HOTMELT GLUE LINE CONTENT OF LINE HOT MELT SITATION UNIT - WITH HOT MELT UNIT (CORNER AND CENTER GLUING) TRANSPORTATION CONVEYOR WITH ANTISTATIC SILICON BELT (2 SETS) MATTRESS FLIPPING CONVEYOR (1 SET) AUTOMATIC PRESSING SYSTEM (1 SET) Learn More

A-2572 TUBE FILLING SEALING MACHINE 9.5 KW SPECIFICATIONS: SEALING TYPE: HEATING (PLASTIC), FOLDING (ALUMINUM) MAX POWER: 9.5 KW (PLASTIC), 2.3 KW (ALUMINUM) VOLTAGE: 220 VOLTZ AND 50/60 Hz PRODUCTIVITY: 120 TO 150 PCS/Min FILLING VOLUME: 5 TO 250 ML (CHANGE PUMP) TUBE DIAMETER: 10 TO 50 mm (CHANGE MOLDS) TUBE LENGTH: 230 mm (THE MAX.) FILLING ACCURACY: ≤±1% CONTROL: PLC CONTROL SYSTEM DISPLAY: TOUCH SCREEN DISPLAY FEATURE: NO TUBE NO FILLING DIMENSION (L X W X H): 3147 X 1555 X 2267 mm WEIGHT: ABOUT 3800 KG Learn More

REFERENCE NUMBER: T-6756 GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER YEAR: 2012, HAS NEVER BEEN INSTALLED WORKING WIDTH: 3200mm (AFTER EDGE TRIM) CAPACITY: 1400 KG/H (BEFORE EDGE TRIM) RANGE OF WEIGHTS: 80 TO 3500 G/M2 THICKNESS: MAX. 250mm WEB DENSITY: 5 TO 80 KG/M3 WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN] 80 298 18.0 100 370 18.0 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 CONSISTING OF: • BALE OPENING BRAND: GRAUTE 3X BALE OPENER (BO 150) 1X FINE OPENER (FO 125) 2X TRANSPORT FAN (TFF 30) 2X FILLING CAGE (FC 150) 3X WEIGHTING PLATE SYSTEM (WPS 150) 2X CONTINUOUS MIXING OPENER • BLENDING AND FEEDING BRAND: GRAUTE 1X LARGE VOLUME BLENDER (LVB 150) 2X TRANSPORT FAN (TFF 30) 1X METAL DETECTOR (DMX) 1X BUFFER EQUIPMENT (PO 175) • AIRLAY-CARDING BRAND: GRAUTE 1X CARD FEEDING UNIT (CFV 344) 1X WEIGHTING PLATE SYSTEM (WPS 344) 1X AIR-WEB FORMER (AWF 344) 1X HIGH LOFT OUTLET 2X TRANSPORT FAN (TFF 30) 1X DUST FAN (DF 25) 1X FILTER STATION 1X CONTINUOUS MISSING OPENER (CMO 80) 1X CONVEYOR BELT (CB 80) • TOPCON DOUBLE BELT OVEN BRAND: SCHOTT & MEISSNER 2X 3M TOPCON HEATING SECTIONS 2X DIRECT HEATING BY GAS BLOWER BURNER 300KW 2X CIRCULATING AIR BLOWER 25000M3/H; 15KW 1X EXHAUST AIR FAN 6000M3/H; 3KW 2X TOPCON COOLING SECTIONS 1X EXHAUST AIR BLOWER 28000M3/H; 15KW 1X FRESH AIR BLOWER 28000M3/H; 15KW TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED • CUTTING MACHINE BRAND: SCHOTT & MEISSNER 1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm TRANSPORT BELT FOR CROSS CUTTING UNIT SAFETY FENCES ON THE CUTTING MACHINE • WINDER BRAND: SCHOTT & MEISSNER OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm 1X ASCENDING BATCH WINDER, MAX. Ø 1500mm • ADDITIONAL MULTI-MOTOR AC DRIVES CONTROL PANEL AND COMMAND PANEL MACHINE IS AVAILABLE FOR IMMEDIATE SALE COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED SPECIFICATION OF NONWOVEN LINE SCHOTT & MEISSNER NONWOVEN LINE FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086 CONSISTING OF: PARAGRAPH §1 1. BALE OPENING EXECUTED AS FOLLOWS • 1X BALE OPENER (BO 150) • 1X FINE OPENER (FO 125) • 1X TRANSPORT FAN (TFF 30) • 2X FILLING CAGE (FC 150) • 2X BALE OPENER (BO 150) • 3X WEIGHING PLATE SYSTEM WPS 150 • 2X CONTINUES MIXING OPENER (CMO 150) • 1X TRANSPORT FAN (TFF 30) 2. BLENDING AND FEEDING EXECUTED AS FOLLOWS • 1X LARGE VOLUME BLENDER (LVB 150) • 1X TRANSPORT FAN (TFF 30) • 1X METAL DETECTOR DMX • 1X BUFFER EQUIPMENT (PO 175) • 1XTRANSPORT FAN (TFF 30) 3. AIRLAY-CARDING EXECUTED AS FOLLOWS • 1X CARD FEEDING UNIT CFV 344 • 1X WEIGHING PLATE SYSTEM WPS 344 • 1X AIR-WEB FORMER AWF 344 • 1X HIGH LOFT OUTLET • 1X TRANSPORT FAN (TFF 35) • 1X DUST FAN (DF 25) • 1X FILTER STATION • 1X CONTINUES MIXING OPENER (CMO 80) • 1X CONVEYOR BELT (CB 80) • 1X TRANSPORT FAN (TFF 30) 4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH EXECUTED AS FOLLOWS • 2X 3M TOPCON®LP HEATING SECTIONS • 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW • 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW • 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW • 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS • 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW • 1X FRESH AIR BLOWER 28,000 M3/H; 15KW • TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM • MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED 5. SCHOTT & MEISSNER CUTTING MACHINE EXECUTED AS FOLLOWS • 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm • 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES • 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • TRANSPORT BELT FOR CROSS CUTTING UNIT • SAFETY FENCE FOR CUTTING MACHINE 6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT EXECUTED AS FOLLOWS • OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm • 1X ASCENDING BATCH WINDER, MAX. 0 1500mm 7. MULTI-MOTOR AC DRLVE(S) 8. CONTROL PANEL AND COMMAND PANEL 9. SUPERVISION OF FINAL ASSEMBLY AND START-UP ENVIRONMENTAL DETAILS SITE ALTITUDE ≤ 1000 MUNN TEMPERATURE 10 °C... ≤35 °C RELATIVE AIR HUMIDITY 65% ± 5% ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR DESIGN DATA MATERIAL IN USE CARDED AND AIRTAID NONWOVEN FIBRES PES + BICO MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER FIBRE FINESS 3.3...6.7 DTEX FIBRE LENGTH 38 TO 60mm METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE) PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE) END PRODUCT WADDINGS / INSULATION RANGE OF WEIGHTS 80...3500 G/M2 FINAL PRODUCT THICKNESS MAX. 250mm WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE) FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE) WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm FINISH PRODUCT WIDTH MAX. 3200mm PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS) MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20) REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS) TECHNICAL SPECIFICATION 1. BALE OPENING 1X BALE OPENER TYPE: BO 150 FIBRE IN USE: BICO WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE POWER INSTALLED: EACH APPROX. 5 KW 1X FINE OPENER TYPE: FO 125 FIBRE: BICO WORKING WIDTH: 1250mm MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 9 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X FILLING CAGE TYPE: FC 150 WORKING WIDTH: 1500mm WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW 2X BALE OPENER TYPE: BO 150 FIBRE IN USE: PES WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS. POWER INSTALLED EACH APPROX. 5.6 KW 3X WEIGHING PLATE SYSTEM TYPE: WPS 150 WORKING WIDTH 1500mm FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER 2X CONTINUES MIXING OPENER TYPE: CMO 150 WORKING WIDTH 1500mm WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING POWER INSTALLED: APPROX. 13 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 7.5 KW 2. BLENDING AND FEEDING 1X LARGE VOLUME BLENDER TYPE: LVB 150 WORKING WIDTH: 1500mm FILLING LENGTH: 4000mm FILLING HEIGHT: APPROX 2000mm TOTAL HEIGHT: APPROX. 5200mm FILLING CAPACITY: APPROX 12 M3 FEED BY 1 CYCLON CYC 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW 1X METAL DETECTOR TYPE: DMX WITH REMOVING DEVICE (BAC) FOR FERROUS PARTS DETECTOR WITH ELECTRONIC APPARATUS SPECIAL PVC PIPE WITH CONNECTIONS ELECTRIC-PNEUMATIC VALVE BOX COLLECTING SILO 1X BUFFER EQUIPMENT TYPE: PO 175 WORKING WIDTH: 1750mm WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND SUCTION CHANNEL MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 3 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 6,00 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 3. AIRLAY-CARDING TX CARD FEEDING UNIT TYPE: CFV 344 WORKING WIDTH 3440mm WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE MODE OF DRIVES: AC. ACF POWER INSTALLED: APPROX 7 KW 1X WEIGHING PLATE SYSTEM TYPE: WPS 344 WORKING WIDTH 3440mm FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER AIR-WEB FORMER TYPE: AWF 344 WORKING WIDTH 3440mm WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY TAKE OFF DEVICE FOR RANDOMISED WEB. KIND OF INLET OVERHEAD INLET WITH FEED ROLL 2 TRANSFER ROLLS Ø 413mm AND Ø 550mm 2 WORKER ROLLS Ø 260mm 1 STRIPPER ROLL Ø 180mm COVERED TURBO ROLL Ø 600mm ADJUSTABLE AIR-LAY FORMING CHANNEL METALLIC WIRE FOR ALL ROLLS BLOWING FAN FOR FIBRE DOFFING WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING FIBER ACCUMULATIONS FROM THE MESH CONVEYOR THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND TO BE LED TO THE CUSTOMERS FILTER INSTALLATION CARD PREPARED FOR CONNECTION TO CUSTOMERS FILLER UNIT FOR DUST ASPIRATION ETC. INCL ALL NECESSARY ACF DRIVES AND GEARBOXES, POWER INSTALLED: ABOUT 150 KW 1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN 1 X T RANSPORT FAN TYPE: TFF 35 AIR CAPACITY: MAX. 7,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X DUST FAN TYPE: DF 25 AIR CAPACITY: MAX. 3,600 M3/H MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW 1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344 AIR CAPACITY: APPROX. 40,000 M3/H 1X CONTINUES MIXING OPENER TYPE: CMO 80 WORKING WIDTH 800mm WITH FEED TABLE AND SPRING LOADED PAIR OF FEED ROLLS POWER INSTALLED: APPROX 6 KW CONVEYOR BELT TYPE: CB 80 WORKING WIDTH 800mm FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY, MAX. 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY 4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH TOPCON®LP - HEATING SECTION TYPE 1-PASS AIR-THROUGH OVEN HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION: DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER VENTILATED WIDTH MAX. 3400mm CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE) (1 HEATING SYSTEM EACH SECTION) HEATING MEDIUM NATURAL GAS INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO) MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS) TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY) TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL AIR FLOW SENSE FROM THE BOTTOM TO THE TOP COOLING MEDIUM FRESH AIR EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER TOPCON®LP CONVEYING SYSTEM TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS TOP BELT QUALITY BRONZE / STEEL BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL BELT WIDTH USEFUL WORKING WIDTH + 200mm BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM MAGNETIC SYSTEM FOR TOP BELT INCLUDED FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL 5. SCHOTT & MEISSNER CUTTING MACHINE LONGITUDINAL CUTTER OPERATING PRINCIPLE "SAW CUT MODE" WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER A) FOR SLITTING MODE B) OR LIFTED UP IF OUT OF USE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, (1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD) BLADE DIAMETER 0 810mm BLADE QUALITY CUTTING STEEL NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT) AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE MIN. SLITTING HEAD DISTANCE MIN. 300mm MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm EDGE TRIM REMOVAL INCLUDED SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE MOTOR DRIVEN BLADES INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE CROSS CUTTER OPERATING PRINCIPLE "FLYING WHEEL" THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP TYPE DRIVEN ROTARY BLADE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, BLADE DIAMETER Ø 810mm SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK BLADE QUALITY CUTTING STEEL NUMBER OF ROTARY BLADES 1X WEB WIDTH / CUTTING WIDTH MAX. 3400mm WEB THICKNESS MAX. 300mm CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED) LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR TRANSPORT BELT POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER QUALITY SYNTHETIC WEAVE BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE BELT TENSION MECHANICALLY BY SPRING FORCE BELT WIDTH USEFUL WORKING WIDTH + 200mm DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm 6. ASCENDING BATCH WINDER WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH USEFUL WORKING WIDTH 3400mm ROLLER DIAMETER 300mm ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE MAX. BATCH DIAMETER 1500mm MAX. BATCH WEIGHT TO BE ADVISED 7. MULTI - MOTOR A.C. DRIVE(S) TYPE GEARED MOTOR DRIVE(S) SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO) NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND REFERENCE INPUT TO BE GIVEN 0...10 V 8. CONTROL PANEL AND COMMAND PANEL SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES CONTROL VOLTAGE 24 V DC INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A CURRENT FLUCTUATION 5...10 % CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET) NUMBER OF FIELDS: 10 (IN TOTAL) PROTECTION LEVEL: IP 54 CABLE INLET: FROM BOTTOM COOLING UNIT NOT INCLUDED COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6” OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300 USER INTERFACE RUSSIAN LANGUAGE SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING) WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE GENERAL DATA SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING) CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE SPARE PART LIST 2- FOLD ENGLISH LANGUAGE TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM FIBRE SPECIFICATIONS TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET) FIBRE FINENESS PES - BIKO - 4.4 DTEX FIBRE LENGTH 38 TO 51mm MIXING RATIO BICO PERCENTAGE 15 - 30 % PRODUCTION RANGE OF WEIGHTS 80 TO 3500 G/M3 FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING) THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX) WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN) 80 298 18 100 370 18 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX LACQUERING MACHINES RAJ. COLOR AS DESIRED CONTROL CABINETS RAJ. 7035, LIGHT GREY CONTROL PANELS RAL 7035, LIGHT GREY MOTORS ORIGINAL MANUFACTURER'S COLOR ELECTRICAL DATA SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz CONTROL VOLTAGE 230 V- AC / 24 V - DC TEMPERATURE IN CONTROL CABINETS = 35°C HEIGHT < 1000 M ABOVE SEA LEVEL PRODUCTION CLIMATE TEMPERATURE 24°C +/- 5°C REL HUMIDITY 70% +/- 5% BUILDING REQUIREMENTS THE REQUIRED CLEARANCE HEIGHT 6000mm SMOOTH AND EVEN FLOOR RELEVANT FOUNDATION LOADS CLIMATIC CONDITIONS MUST BE OBSERVED Learn More

REFERENCE NUMBER: T-6583

PROTECTIVE SUIT

 

TWO-PIECE HOODED DESIGN: WITH TWO-PIECE HOODED THREE-DIMENSIONAL CUT AND ELASTIC BAND AROUND THE FACE OPENING, THE HOOD CAN BETTER FIT THE SHAPE OF FACE AND ENHANCE THE PROTECTION EFFECT.

SEAM SEALED TAPE WORKMANSHIP: EACH SEAM IS SEALED WITH TAPE, AND THE WAIST IS APPLIED WITH AN INTERNAL ELASTIC BAND, WHICH BETTER ENHANCE THE SEAM PROTECTION AND THE FITNESS OF THE SUIT.

ELASTIC CUFF: THE CUFF USES AN INTERNAL ELASTIC BAND TO FURTHER ENHANCE TIGHTNESS AND PROTECTION.

CLOSED PLACKET DESIGN: CENTER FRONT ZIPPER APPLICATION ALLOWS EASY PUT-ON AND TAKE-OFF, WHILE THE ZIPPER PLACKET DESIGN BRINGS BETTER PROTECTION

TECHNOLOGICAL DETAILS: (1)NEEDLE STITCHING, BONDING, AND HEAT-SEALING PROCESSES ARE APPLIED TO THE CONNECTION PART OF THE PROTECTIVE SUIT. THE HOLES OF THE STITCHES ARE SEALED. THE STITCH PITCH SHOULD BE 8 TO 14 STITCHES PER 3CM. THE STITCHES ARE ALIGNED AND PROPERLY SPACED. THERE SHOULDN' T BE SKIPPED STITCH. BONDED OR HOT-SEALED PARTS SHALL BE FLAT AND SEALED WITHOUT AIR BUBBLES.

(2)THE ZIPPER OF THE PROTECTIVE CLOTHING SHOULD NOT BE EXPOSED,AND THE ZIPPER PULLER SHOULD BE SELF-LOCKING.

(3)THE STRUCTURE OF PROTECTIVE SUIT SHOULD BE IN CONFORMITY, EASY TO PUT ON AND TAKE OFF, AND THE JOINTS MUST BE TIGHT.

(4)ELASTIC CUFFS AND ANKLES, AND ELASTIC HOOD AND WAIST OPENINGS.

(5)THE PROTECTIVE SUIT IS IN OVERALL STRUCTURE,WHICH CONSISTS OF A HOODED TOP AND PANTS.

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REFERENCE NUMBER: J-2640
DYEING AND FINISHING PLANT FOR SALE

ITEM 001
THIES SAMPLE DYEING MACHINE
MODEL: MINISOFT SAMPLE
CAPACITY: 50 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 002
THIES DYEING MACHINE
MODEL ECOSOFT PLUS
3 PORT SPLIT/SPLIT
CAPACITY: 900 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 003
THIES DYEING MACHINE
MODEL: ECOSOFT PLUS
2 PORT SPLIT/SPLIT
CAPACITY: 600 KGS
YEAR: 1999
MICROPROCESSOR CONTROL
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 004
THIES DYEING MACHINE
MODEL ECOSOFT PLUS
1 PORT SPLIT/SPLIT
CAPACITY: 300 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: A460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 005
GASTON COUNTY DYEING MACHINE
MODEL: AQUAFLOW
2 PORT
CAPACITY; 250 KGS
YEAR: 1987
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING AND UNLOADING REEL
QUANTITY: 1

ITEM 006
THIES DYEING MACHINE
MODEL: SOFT TRD
2 TUBE
CAPACITY: 700 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 007 (also our J-2647)
LAFER OPEN WIDTH COMPACTOR MACHINE
MODEL: KSA 500 2400/2200
YEAR: 1998
LAFER TEXEN CONTROLS
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION BAR ENTRY TO LATTICE ROLL GUIDER
• OPERATOR’S PLATFORM
• PUP TENTER WITH KNIT ENTRY, VERTICAL PIN CHAIN, WITH PLATE GUIDES, RAIL OPENING, PINNING BRUSHES, PINS ONLY, WITH SUPPORT SECTION FOR THE FABRIC IN THE CENTER, AT 10’ THERE IS A STEAMING SECTION, TOTAL LENGTH OF THE TENTER IS 30’, WITH AUTOMATIC LUBRICATION FOR THE CHAIN
• KSA 500 COMPACTOR BENCH WITH TEXEN CONTROLS
• TENSIONLESS FABRIC CONVEYOR
• PLAITOR AND FABRIC SCRAY WITH OPTICAL LOAD SENSOR
• INLINE INSPECTION BATCHER MACHINE, WITHH A BACK LIGHTED BOARD, MANUAL CUT
• SCALE TO WEIGHT THE FABRIC
QUANTITY: 1

ITEM 008 (also our J-2648)
SANTEX TUBULAR 4-ROLL EXTRACTION PAD
MODEL: SANTASTRETCH PLUS 140
YEAR: 1998
COMPOSED OF TURNTABLE, DETWISTER, TUBULAR 4-ROLL PAD WITH WET SPREADERS, PLAITOR
WITH ADDITION TANKS FOR SOFTENER
REEL FABRIC PLAITOR EXIT
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1

ITEM 009
SANTEX CONVEYOR DRYER FOR OPEN WIDTH AND TUBULAR FABRIC
MODEL: SANTASHRINK 4/5240
YEAR: 1998
SANTEX CONTROLS
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION BAR ENTRY TO LATTICE ROLL GUIDER TO
• (2) SANTEX 2-ROLL PADS, RUBBER OVER RUBBER, 102” WIDE x 12” DIAMETER, STAINLESS STEEL PAN, 10-TON PAD, SWING-AWAY PAN, TENSION BAR WITH 2 STAINLESS STEEL MIXING TANKS, 75 GALLONS EACH
• DRIVEN SCROLL ROLLS WITH EDGE GUIDE CONTROL, WIDTH 95”
• OPERATOR’S PLATFORM
• PUP TENTER WITH KNIT ENTRY 45°, YEAR 1998, VERTICAL PIN CHAIN, 30’ LONG WITH TANDEMATIC PLATE GUIDES, RAIL GUIDES, PINNING BRUSHES, GUIDE SUPPORT FOR THE FABRIC, FABRIC CONVEYOR TO ENTER BOTH TUBULAR OR OPEN WIDTH FABRIC TO
• CONVEYOR DRYER 100” WIDE, 5 ZONES, 3-PASS WITH MAXON BURNERS, 5 CIRCULATING FANS TO CONVEYOR BELT TO PLAITOR
• ALL MOTORS AND SANTEX CONTROLS AND MONITORS
QUANTITY: 1

ITEM 010
SANTEX AG TUBULAR COMPACTOR MACHINE
MODEL: SANTASPREAD 140
YEAR: 1998
SANTEX CONTROLS
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSIONS BAR ENTRY
• OPERATOR’S PLATFORM
• TENSION DEVICE
• DRIVEN SPREADER BARS
• STEAMING DEVICE
• TUBULAR COMPACTING BENCH
• FELT BLANKET ONTO THE CONVEYOR BELT
• PRECISION PLAITOR
• TABELTOP ELECTRONIC SCALE
QUANTITY: 1

ITEM 011
COMET NAPPER
MODEL: PEGSO-X4
YEAR: 1998
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
24 ROLLS WITH TURNING BARS FOR TUBULAR 90” WIDE
XYCOM CONTROLS
12-BAG COLLECTION SYSTEM AND PLAITOR
YEAR: 1996
QUANTITY: 1

ITEM 012
STENTEX TENTER FRAME
MODEL: STENTOTHERM 3300
YEAR: 1999
STENTEX CONTROLS
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION ENTRY TO TEXT-STAR TYPE GUIDER TO 2 ROLL PAD
• ADDITION TANK TOP SCRAY PAD TO TEXT-STAR TYPE GUIDER
• TWO ROLL PAD R/R 10 TON
• OPERATOR’S PLATFORM
• WORKING WIDTH 1800mm
• HORIZONTAL PIN CHAIN, KNIT ENTRY
• TANDEMATIC SPLITLEVEL DECURLERS
• OVERFEED
• PINNING BRUSHES
• STEAM BOX
• RAIL GUIDERS, 20 FEET ENTRY, 8 ZONES
• 80 FEET HOUSING
• SCREEN MONITORS
• GAS FIRED, MAXON OVEPAK 408 BURNERS
• HONEYWELL CONTROLS
• 3 FEET COOLING ZONE
• 2 COOLING CANS, SELVEDGE TRIMMERS
• PLIATOR, SCRAY
• ZONE IN LINE INSPECTION BATCHER
QUANTITY: 1

ITEM 013
ZIMMER ROTARY SCREEN PRINTING MACHINE
MODEL: R92-S153
YEAR: 1993
COMPOSED OF:
• TENSION BAR SKY ENTRY
• SCRAY
• CORINO BRUSH
• CORINO PRINT GUIDER
• ZIMMER PRINTER, 8 COLOR, 86” BLANEKT
• PRINT CONVEYOR DRYER, 30’ LONG, 3-ZONE, GAS FIRED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1

ITEM 014
SAFETY SWITCH BULLET NOSE SLITTER
MODEL: CUTTING
WITH REEL FABRIC PLIATOR
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1

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P-5090 JOPER CAST IRON ROASTER 60 KILOS

ONE BAG ROASTING – WORLDWIDE FAVORITE SINCE MOST OF THE COFFEE BAGS IN THE WORLD ARE 60 KILO. NOW THIS IS NOT AN EXCUSE TO AVOID SILO MANAGEMENT OF THE COFFEE BEANS - AS COFFEE STORED IN SILOS ENJOY A UNIVERSAL MOISTURE CONTENT WHERE LEAVING IT IN BAGS WILL GIVE YOU MOISTURE ALL OVER THE PLACE - SO THINK SILOS AS PART OF YOUR PLANT. NOW TO THE ACTUAL ROASTER BEING A VERY RUGGED CAST IRON ROASTING FRAME AND ROASTING DRUM CONTACT-CLEARANCES WITH THAT SOLID FRAME MAKING IT JUST PLAIN SOLID AND DOES NOT MOVE UNDER LONG OR EXTENDED USE. DOUBLE WALL DRUM MEANS THAT THE HEAT IS ALL DESIGNED TO GO THROUGH THE CENTER OF THE ROASTING CHAMBER, NOT "ONTO" THE DRUM EXTERIOR. TOTAL TRUE CONVECTION. NOT ONLY IS THIS THE SAME STYLE FROM THE OLD GOTHOT & BARTH ROASTER DAYS. . . BUT EVEN BETTER AS THE SHAFT DESIGN SO THAT BEARINGS ARE EXTERNALLY MOUNTED AND ADDITIONALLY ARE AIR COOLED FOR LONG LIFE AND TROUBLE-FREE CONTROL. EVEN THE SIDE PANELS OR PRODUCT FLIGHTS HAVE A LONGER CURVE POSITIONING THAT ALLOWS FOR MORE PRODUCT FLOW INTO THE HOT AIR STREAM, RESULTING IN A SLIGHTLY MORE RAPID ROAST WITH MORE EVEN BEAN INTERIOR AND EXPANSION THAT FRANKLY LEADS THE INDUSTRY.

ALL THIS COMMENTARY ABOVE MEANS THIS ROASTER SIMPLY IS MORE QUIET THAN ANYTHING ON THE MARKET. PERIOD. THERMAL INSULATION WITH HIGHEST QUALITY OF FIBER FOR LOW GAS CONSUMPTION; DIGITAL TEMPERATURE CONTROL. CYCLONE IS SEPARATE. THE COOLER, BEING TOTALLY SEPARATE ALSO HAS THE LARGEST AIR COLLECTION AREA OF ANY ROASTER MADE ALLOWING FOR TOTAL AMBIENT COOL COFFEE IN LESS THAN THREE MINUTES. ADD TO THIS PACKAGE A LOADER OR YOUR CHOICE OF DESTONERS AND EVEN YOUR CHOICE OF CONTROL METHODS. . . SEE BELOW FOR DETAILS. SPECIAL NOTE - THE MORE AUTOMATIC VERSIONS OF THIS ROASTER MEANS THAT EVERYTHING IS TOTALLY DIFFERENT FROM THE BURNER TO THE MOTORS USED TO CONTROL EACH FUNCTION - AS THEY ARE ALL SPEED CONTROLLED - SO THERE IS A HUGE DIFFERENCE BETWEEN THE "MANUAL" METHOD AND THE AUTOMATIC AND PROFILE OPERATED MACHINE.

SPACE PLANNING AND DRAWINGS - WE ARE HAPPY TO DRAW THIS INTO YOUR DRAWINGS, SO THAT YOU CAN SEE SPECIFICALLY JUST WHERE AND HOW THIS WILL FUNCTION WITHIN YOUR PLANT. PLEASE SEND YOUR DRAWINGS FOR A DETAIL STUDY.

BUILT TO UL295 STANDARDS.

QUANTITY: 1

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P-5079 COMMERCIAL JOPER CAST IRON CRM-30 ROASTER 30 KILOS

WHAT WE HAVE HERE IS A VERY RUGGED CAST IRON ROASTING FRAME AND ROASTING CONTACT CLEARANCES WITH THE MACHINE - JUST PLAIN SOLID AND DOES NOT MOVE UNDER LONG OR EXTENDED USE. DOUBLE WALL DRUM MEANS THAT THE HEAT IS ALL DESIGNED TO GO THROUGH THE CENTER OF THE ROASTING CHAMBER, NOT "ONTO" THE DRUM EXTERIOR. TOTAL TRUE CONVECTION. NOT ONLY IS THIS THE SAME STYLE FROM THE OLD GOTHOT & BARTH ROASTER DAYS. . . BUT EVEN BETTER AS THE SHAFT DESIGN SO THAT BEARINGS ARE EXTERNALLY MOUNTED AND ADDITIONALLY ARE AIR COOLED FOR LONG LIFE AND TROUBLE-FREE CONTROL. EVEN THE SIDE PANELS OR PRODUCT FLIGHTS HAVE A LONGER CURVE POSITIONING MORE PRODUCT FLOW INTO THE HOT AIR STREAM, RESULTING IN A SLIGHTLY MORE RAPID ROAST WITH MORE EVEN BEAN INTERIOR AND EXPANSION THAT FRANKLY LEADS THE INDUSTRY.

ALL THIS COMMENTARY ABOVE MEANS THIS ROASTER SIMPLY IS MORE QUIET THAN ANYTHING ON THE MARKET. PERIOD. THERMAL INSULATION WITH HIGHEST QUALITY OF FIBER FOR LOW GAS CONSUMPTION; DIGITAL TEMPERATURE CONTROL. CYCLONE IS SEPARATE. THE COOLER, BEING TOTALLY SEPARATE ALSO HAS THE LARGEST AIR COLLECTION AREA OF ANY ROASTER MADE ALLOWING FOR TOTAL AMBIENT COOL COFFEE IN LESS THAN THREE MINUTES. ADD TO THIS PACKAGE A LOADER OR YOUR CHOICE OF DESTONERS AND EVEN YOUR CHOICE OF CONTROL METHODS.

DATA INFORMATION:
BATCH CAPACITY: 30 KG / 66 LBS
CONTROL DESIGN: MANUAL
CAPACITY PER HOUR: 120 KG / 265 LBS
ROASTING TIME: 12-18 MIN (4 BATCHES AN HOUR)
EXHAUST AIR TREATMENT: OPTIONAL
COOLING CYCLONE: OPTIONAL
PRE-COOLING WITH WATER IN DRUM: OPTIONAL
COOLING TIME: 3-4 MIN
TYPE OF COOLING: AIR AMBIENT
SAFETY DEVICE: YES
BURNER POWER: 110 KW / 375000 BTU
BURNERS MANUFACTURER: RIELLO
OPERATION TYPE BURNER: BS2D-2 STAGE
FUEL TYPE: PROPANE/NAUTRAL GAS/DIESEL
SIDE OF OPERATION: LEFT
POWER REQUIREMENTS: 20 AMP
VOLTAGE/FREQUENCY/PHASES: 400+N-230 V / 50-60 HZ / 3 PH
9 AMP. . . 3 PHASE 50/60 HZ PREFERRED, YOUR CHOICE OF 220/440 - SINGLE PHASE AVAILABLE AT SPECIAL REQUEST
(NOTE ON 3 PHASE. . . NOT ONLY IS IT LESS EXPENSIVE TO OPERATE, BUT IT RUNS MORE QUIETLY THAN SINGLE PHASE WHENEVER OR WHEREVER IT IS USED. KEEP THIS IN MIND FOR ANY MACHINERY.)
Ø EXHAUST CHIMNEY (ROASTER CYCLONE): 250MM / 9,8 INCH
Ø EXHAUST CHIMNEY (COOLER): 250MM / 9,8 INCH
Ø HOPPER ROAST CHIMNEY: 150MM / 5,9 INCH
ROASTER WEIGHT WITH CYCLONE: 1050 KG / 2310 LBS
COOLER WEIGHT: 300 KG / 660 LBS
ROASTER FAN MOTOR: 1, 5 HP
COOLER FAN: 4 HP
DRUM GEARBOX: 1 HP
COOLER GEARBOX: 0, 75 HP
BUILT TO UL295 STANDARDS.

QUANTITY: 1

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REFERENCE NUMBER: V-1288

MERELLO ME-305PILLOW & QUILTS PACKAGING SYSTEM, 10 to 12 UNITS PER MINUTE YEAR 2009

 

WRAPS PILLOWS AND CUSHIONS BETWEEN 35X35 AND 150X70cm IN POLYETHYLENE TUBE, WITHOUT LATERAL SEALS

 

HIGH QUALITY BAGS, MORE ESTHETICAL AND VERY WELL ADJUSTED. INCLUDES OPTIONAL PRINTER FOR LABELS DIRECTLY ON THE BAG, PUNCHES HANDLES AND DETECTS CENTERED LOGOS. MINIMUM WASTE, ENERGY SAVINGS.

 

AUTOMATIC CYCLE: IN-FEED, WRAPPING, COMPRESSION AND SEALING. EASY AND FAST CHANGE OF THE ROLL, MÁX. ROLL: 500 mm.. CYCLE CONTROLLED BY PLC WITH TOUCH SCREEN. SURFACE OCCUPATION: 4.5X2M (EXTRA BIG DIMENSIONS AVAILABLE AS OPTION).

 

HIGH PRODUCTIVITY: 10/12 UNITS PER MINUTE

 

WELL-ENGINEERED MACHINE FOR FLATTENING AND WRAPPING CUSHIONS FOR “FLAT PACK” OPERATIONS

THIS IS IDEAL FOR STORING AND SHIPPING PILLOWS AND CUSHIONS IN A MINIMAL AMOUNT OF SPACE

AUTOMATICALLY WRAPS EVERY TYPE OF PILLOW BETWEEN 40CM x 40CM (16”x16”) TO 110CM x 80CM (42”x32”)

CYCLES UP TO 8 PER MINUTE

AUTOMATICALLY ADJUSTS TO VARYING SIZES

PLASTIC ROLLS ARE EASILY CHANGES

THE MACHINE FORMS A TUBE STYLE BAG FROM A POLYETHYLENE ROLL, WITH PERFECT SIZE ADJUSTMENT AND REQUIRES NO LATERAL SEALING. CHANGING THE POLYETHYLENE ROLL IS FAST AND EASY, AND DIFFERENT SIZES CAN BE USED WITHOUT ADJUSTMENT

 

CUTS ARE MADE BY A MAINTENANCE-FREE, SMOKELESS COLD BLADE

A TOUCH SCREEN PLC CONTROL DISPLAYS INPUT PARAMETERS AND CYCLE INFORMATION

ELECTRONIC INVERTER ENABLES SMOOTH MOTORIZED MOVEMENTS

OPTIONAL VIDEO JET THERMAL PRINTER CAN PRINT PRODUCT DATA AND BAR CODES DIRECTLY ON FINISHED PACKAGE

 

MACHINE DIMENSIONS ARE: 4.5M x 2M (14.75’ x 6.5’)

 

SAVES SPACE AND MATERIAL EXPENSE BY EXTRACTING AIR FROM THE BAG DURING PACKAGING PROCESS

 

QUANTITY: 1

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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REFERENCE NUMBER: K-5014 HOTMELT GLUING MATTRESS PRODUCTION LINE 2200mm 1000 MATTRESSES PER 8-HOUR SHIFT MAXIMUM WIDTH: 2200mm CAPACITY: 1,000 MATTRESSES PER 8-HOUR SHIFT 1ST BRIDGE: 3 PNEUMATICALLY MOVING GUNS WITH 4 NOZZLES ON EACH HOTMELT GUN. CAN BE CONVERTED TO SPRAY AT NO EXTRA COST. 2ND BRIDGE: 2 GUNS FOR THE EDGE: ONE HAS 8 NOZZLES (T-SHAPED), THE OTHER HAS 4 NOZZLES. 3RD BRIDGE: 3 PNEUMATICALLY MOVING GUNS. THEY ARE SPRAY; LINE NOZZLES CAN BE ADDED 4TH BRIDGE: EXACTLY THE SAME AS 3RD BRIDGE. FLOORSPACE DIMENSIONS: 72000mm X 13000mm QUANTITY AVAILABLE: 1 Learn More