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R-1429 MONFORTS SANFORISER, WIDTH 2400mm

MONFORTS SANFORISER
MAX FABRIC WIDTH: 2400mm
THIS SANFORISER IS EXCEPTIONALLY WELL EQUIPPED
WITH A MAHLO WEFT STRAIGHTENER
AND A 10MT LONG CLIP TENTER
THE RUBBER BELT
WHICH IS IN ALMOST AS NEW CONDITION IS 2460mm WIDE
AND THE PALMER CYLINDER IS 2400mm DIAM.
MAKING IT SUITABLE FOR PROCESSING A WIDE RANGE OF FABRICS FROM LIGHTER WEIGHT APPAREL FABRICS TO DENIM
TWILLS AND BED SHEETINGS
HIGH ENTRANCE FRAME WITH ONE PAIR KF10 GUIDERS ON A SCREWED WIDTH ADJUSTMENT SHAFT
COMPENSATOR AND TENSION CONTROL RAILS
DRIVEN DRAW ROLLER
COMPENSATOR
MAHLO BOW AND SKEW WEFT STRAIGHTENER, 4 HEADS
CLIP TENTER, 10M WITH STEAMING FIELD
RUBBER BELT SHRINKING MACHINE
RUBBER BELT WIDTH 2460mm
PALMER CALENDER WITH 240CM DIAMETER CYLINDER
ENDLESS FELT BLANKET 2470mm WIDE
BLANKET DRYING CYLINDER
COOLING CYLINDER, WATER COOLED
DRAW ROLLERS
SCRAY FOR NON-STOP BATCHING
EXIT FRAME WITH DRAW ROLLER
SURFACE DRIVEN A-FRAME BATCHER AND PLAITER

QUANTITY: 1

P-4891 MONFORTS SANFORIZER YEAR 1990 to 1991 WIDTH 1800mm

MONFORTS
SANFORIZER
YEAR: 1990 to 1991
WORKING WIDTH: 1800mm
ROLLER WIDTH: 2000mm
HIGH ENTRY FEEDING UNIT TYPE E+A COMBI
E/L SELVEDGE UNCURLERS KF2020
GUIDE ROLLER STAINLESS STEEL
WEKO HUMIDIFICATION DEVICE BY ROTATING SPRAY DISC
STEAMING CYLINDER, DIAMETER 800mm
TENTER
LENGTH 1500mm
CLIP CHAIN
WIDTH CONTROL
SEMIAUTOMATIC CALANDER ROLLER
RUBBER
ROLLER WIDTH 1650mm
INCLUDING NEW RUBBER BLANKET
1780mm WIDTH
FELT CALANDER WITH DRYING CYLINDER 1500/800mm
ROLLER WIDTH 1900mm (FELT BLANKET 1740mm)
COOLING CYLINDER
DELIVERY TO BIG BATCHER OR PLAITER
SHRINKAGE CONTROL

QUANTITY: 1

S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR

LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).

1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.

III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.

ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1

ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1

ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4

ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERAL

ITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL

2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.

ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4

ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3

ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERAL

ITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 1

3. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.

ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2

ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1

ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1

ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2

ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1

ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1

ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1

ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1

ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1

ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2

ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERAL

ITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL

4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.

ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2

ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1

ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1

ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4

ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 1

5. OTHERS

ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1

ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 4

6. ADDITIONAL MACHINES AND SPARE PARTS

ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1

ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1

ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1

ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1

QUANTITY: 1 PLANT

C-4360 WET TISSUE FOLDING MACHINE Y-211, CAPACITY 5 TO 30 PCS/PACK, WIDTH 780mm

Y-211 WET TISSUE FOLDING MACHINE
PRODUCTION FLOW: UNROLLING - FOLDING - WETTING - CROSS FOLDING - COUNTING & DISLOCATION - DELIVERING
MAIN TECHNICAL PARAMETER:
PRODUCTION SPEED: 500 TO 700 PCS/MIN
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE NONWOVEN FABRIC
WEIGHT OF RAW MATERIAL: 40 TO 80 G/㎡
POWER SUPPLY: 380V 50HZ POWER: 3.5KW
SIZE OF RAW MATERIAL: 200 × 1200 (mm, W×DIA)

QUANTITY: 1

REFERENCE NUMBER: M-3707

VAMATEX P1001 SUPER EK LOOMS YEAR 2002 WIDTH 1900mm – DOBBY – 8 AND 12 COLORS

VAMATEX

MODEL P1001 SUPER EK

YEAR 2002

WIDTH 1900mm

DOBBY FIMTEXTILE RD860

SHAFTS INSTALLED: 20

8 COLORS

1 LOOM WITH 12 COLORS

3 LOOMS WITH DOUBLE BEAM (1 BEAM UP & 1 BEAM DOWN)

WITH ELECTRONIC COLOR SELECTOR AS OF LEONARDO LOOMS (BLACK)

490 RPM

ACCESSORIES WITH EACH LOOM:

4 FEEDERS: 9 FRAMES

5000 HEDDLES + 1.5 DOWN BEAMS

1 UP BEAM FOR EACH LOOM WITH DOUBLE BEAMS

TOTAL 10 CLOTH ROLLERS WITH 8 LOOMS

QUANTITY: 8

REFERENCE NUMBER: M-5665

CHOCOLATE/SUGAR POLISHING AND COATING MACHINE – CAPACITY 200KG

CHOCOLATE/SUGAR COATING & POLISHING MACHINE IS MAINLY USED FOR COATING THE SHELL FOR KINDS OF NUTS, BALL BUBBLE GUM, OR CHEWING GUM, AND SOME MEDICINE PILLS.

IT IS THE LAST PROCESSING STEP TO MAKE BALL TYPE PRODUCTS.

THE SPEED CAN BE ADJUSTED AND THE HOT AIR BLOWER WILL BE EQUIPPED ON THE MACHINE.

THE COATING BOWL IS MADE OF STAINLESS STEEL AND THE FRAME IS MADE OF NORMAL STEEL WITH PAINTING

MODEL 200

CAPACITY 200KG/POT

BLAST POWER: 0.02KW

DIAMETER OF POT: 1250mm

REV: 28R/MIN

HEATING POWER: 3KW

WEIGHT: 400KG

DIMENSION: 1200mm x 800mm x 1600mm

QUANTITY: 1

REFERENCE NUMBER: V-1288

MERELLO ME-305PILLOW & QUILTS PACKAGING SYSTEM, 10 to 12 UNITS PER MINUTE YEAR 2009

WRAPS PILLOWS AND CUSHIONS BETWEEN 35X35 AND 150X70cm IN POLYETHYLENE TUBE, WITHOUT LATERAL SEALS

HIGH QUALITY BAGS, MORE ESTHETICAL AND VERY WELL ADJUSTED. INCLUDES OPTIONAL PRINTER FOR LABELS DIRECTLY ON THE BAG, PUNCHES HANDLES AND DETECTS CENTERED LOGOS. MINIMUM WASTE, ENERGY SAVINGS.

AUTOMATIC CYCLE: IN-FEED, WRAPPING, COMPRESSION AND SEALING. EASY AND FAST CHANGE OF THE ROLL, MÁX. ROLL: 500 mm.. CYCLE CONTROLLED BY PLC WITH TOUCH SCREEN. SURFACE OCCUPATION: 4.5X2M (EXTRA BIG DIMENSIONS AVAILABLE AS OPTION).

HIGH PRODUCTIVITY: 10/12 UNITS PER MINUTE

WELL-ENGINEERED MACHINE FOR FLATTENING AND WRAPPING CUSHIONS FOR “FLAT PACK” OPERATIONS

THIS IS IDEAL FOR STORING AND SHIPPING PILLOWS AND CUSHIONS IN A MINIMAL AMOUNT OF SPACE

AUTOMATICALLY WRAPS EVERY TYPE OF PILLOW BETWEEN 40CM x 40CM (16”x16”) TO 110CM x 80CM (42”x32”)

CYCLES UP TO 8 PER MINUTE

AUTOMATICALLY ADJUSTS TO VARYING SIZES

PLASTIC ROLLS ARE EASILY CHANGES

THE MACHINE FORMS A TUBE STYLE BAG FROM A POLYETHYLENE ROLL, WITH PERFECT SIZE ADJUSTMENT AND REQUIRES NO LATERAL SEALING. CHANGING THE POLYETHYLENE ROLL IS FAST AND EASY, AND DIFFERENT SIZES CAN BE USED WITHOUT ADJUSTMENT

CUTS ARE MADE BY A MAINTENANCE-FREE, SMOKELESS COLD BLADE

A TOUCH SCREEN PLC CONTROL DISPLAYS INPUT PARAMETERS AND CYCLE INFORMATION

ELECTRONIC INVERTER ENABLES SMOOTH MOTORIZED MOVEMENTS

OPTIONAL VIDEO JET THERMAL PRINTER CAN PRINT PRODUCT DATA AND BAR CODES DIRECTLY ON FINISHED PACKAGE

MACHINE DIMENSIONS ARE: 4.5M x 2M (14.75’ x 6.5’)

SAVES SPACE AND MATERIAL EXPENSE BY EXTRACTING AIR FROM THE BAG DURING PACKAGING PROCESS

QUANTITY: 1

REFERENCE NUMBER: M-4009

FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR

90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)

SHUT DOWN: SPRING 2010

PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.

RAW MATERIALS:

METHANOL

SILVER CATALYST

ORIGINAL PLANT EQUIPPED WITH:

MONSANTO PROCESS

(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN

MODIFICATIONS:

ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS

METHANOL VENTS SCRUBBER ADDED

WASTE HEAT BOILER ADDED

INSTALLED A DCS ON THE REACTOR SECTION (2006)

PRODUCT SPECIFICATIONS:

CLEAR AQUEOUS SOLUTIONS OF:

50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID

37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID

37M: 37.0 - 37.5% FA, 9 - 13% MEOH

OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED

CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM

COMPLETE DOCUMENTATION AVAILABLE

FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)

2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM

DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.

ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.

GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)

THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).

THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.

CONTACT IPP FOR A MAJOR LIST OF COMPONENTS

DISTILLATION COLUMN SYSTEM 

13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION

COMPLETE SYSTEM INCLUDES:

72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN

(2) SS SHELL AND TUBE HEAT EXCHANGERS

2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS

(2) 316SS PLATE AND FRAME HEAT EXCHANGERS

478.35 SQ. FT., 73.2 SQ. FT.

(3) PUMPS

241 LBS/HR TO 13,000 LBS/HR

BEPEX BRIQUETTER SYSTEM

MODEL 300 MS28

SKID MOUNTED

2.5" DIA.

3,000 PSI MAX. OPERATING PRESSURE

22 RPM ROLL SPEED

INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER

316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM

36,900 LBS/HR (16,000 KG/HR)

FIRST EFFECT: 1,480 SQ. FT.

SECOND AND THIRD EFFECT: 2,950 SQ. FT.

INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)

304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM

7' DIA. X 60" WITH 9' CONE BOTTOM

THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)

INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER

25,400 CFM 321SS FULLER FLUIDIZED BED DRYER

12' DIA. CHAMBER

1,555 CU. FT. DRYING CHAMBER CAPACITY

DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.

114,240 LBS/HR AIR FLOW

1,325,000 BTU/HR HEAT TRANSFER

INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING

REFERENCE NUMBER: M-4081

JUDELSHON BIAS MACHINE AND SLITTER

THERE ARE SIX (6) PIECES TO THIS UNIT:

MODEL 220D (OFF ROLLER/FOLDER)

MODEL 220S (SEWING MACHINE WITH REROLLER FOR TUBULAR GOOD)

MODEL 220B - TWO PIECES (SPINNING UNROLLER AND CUTTER/REROLLER)

MODEL 360 SLITTER (71" LONG SHAFT)

MODEL 420 REROLLER

BIAS MACHINE CAN ACCEPT ROLLS UP TO 84" WIDE

THE SLITTER HAS A 15" BLADE