Search results for: 'Sep'

P-5042 JOPER CAST IRON SMALL BATCH ROASTER 5 KILOS

JOPER
CAST IRON SMALL BATCH ROASTER
5 KILOS
JOPER 5 KILOS AUTOMATIC PROFILING CONTROLS. SHIPS WITH YOUR ELECTRICAL AND GAS SPECIFICATIONS. FEATURES THE SAME CAST IRON ATTRIBUTES OF THE OLD PROBAT SCHOOL. THE DRUM ROASTING MACHINE RUNS QUIETLY DUE TO THE HIGH FIBER INSULATION AND NO PULLEYS OR CHAINS IN ITS DESIGN. CHAFF REMOVAL IS QUICK AND EFFICIENT DUE TO THE FREE STANDING DESING. THE POWERFUL SELF CLEANING ROASTING AND COOLING FANS ALLOWS THE SEPARATE AIRFLOW. TWO MODELS: MANUAL AND PROFILE (AUTOMATIC)

DATA:
LOAD CAPACITY 11/POUUNDS BATCH 44 POUNDS PER HOUR
ROASTING TIME 15 MINUTES COOLING 3 MINUTES
NATURAL GAS OR PROPANE
ELECTRICAL REQUIREMENTS CAN NE BEUILT TO YOUR SPECIFICATIONS.
220v 3 PHASE IS THE MOST QUIET, BUT THE ELECTRICAL CAN BE BUILT TO YOUR NEEDED VOLTAGE AND PHASE.
LOW NOX PRECISE BURNER ADJUSTMENT
WEIGHT WITH COOLOR AND CHAFF 992 POUNDS
DIRECT DRIVE SEPARATE MOTORS (4 OF THEM)
REQUIRED FLOOR SPACE: 56 INCHES WIDE 84 INCHES FRONT TO BACK, 79 INCHES HIGH
(DIMS INCLUDE EXTERNAL CHAFF COLLECTOR)
BURNER POWER: 95,000 BTU
BUILT TO UL295 STANDARDS

QUANTITY: 1

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L-1193  WARTSILA 1.48 MW MODEL 9L20 HFO GENERATOR

MODEL: W9L-20
YEAR: 05/2004
DATE OF COMMISSIONING: 08/09/2004
CAPACITY: 1548 KW
SPEED: 1000 RPM
NO. OF RUNNING HOURS: 41733HRS
INSTALLATION TYPE: STATIONARY ENGINE
FITTED WITH SINGLE BASE FRAME LOADED ON SPRING
ENGINE MOUNTED PHE & CHARGER AIR COOLER.

ALTERNATOR DETAILS:
MAKE: AVK
TYPE: DIG 130K/6
CAPACITY :1852 KVA
SELF EXCITED WITH ROTATING BRIDGEDIODES

BOOSTER AND FEEDER UNIT:
MAKE: WARTSILA INDIA LTD

LUBE OIL SEPARATOR:
MAKE: ALFA LAVAL
MODEL: MMPX 403 SGP-11

HFO SEPARATOR:
MAKE: ALFA LAVAL
MODEL: PA-600

1) HFO STORAGE TANK
CAPACITY :100 KL

2) HFO DAY TANK
CAPACITY :50 KL

3) SLUDGE TANK
CAPACITY :10 KL
CHARGE AIR FILTER:
MAKE: AAF

RADIATOR:
MAKE: COIL COMPANY
MODEL: FCW220

RETURN FUEL UNIT:
MAKE: WARTSILA INDIA LIMITED

ENGINE CONTROL PANEL:
1) ENGINE CONTROL PANEL(CFC_011)
2) BATTERY CHARGER UNIT
MAKE: AMARARAJA
RATING :100AH
PCC PANEL

STARTING AIR COMPRESSOR:
MAKE: INGERSOLL RAND
MODEL :7T2

INCOMING & OUT GOING BREAKER:
MAKE: ABB
TYPE: SF6

QUANTITY: 1

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P-5090 JOPER CAST IRON ROASTER 60 KILOS

ONE BAG ROASTING – WORLDWIDE FAVORITE SINCE MOST OF THE COFFEE BAGS IN THE WORLD ARE 60 KILO. NOW THIS IS NOT AN EXCUSE TO AVOID SILO MANAGEMENT OF THE COFFEE BEANS - AS COFFEE STORED IN SILOS ENJOY A UNIVERSAL MOISTURE CONTENT WHERE LEAVING IT IN BAGS WILL GIVE YOU MOISTURE ALL OVER THE PLACE - SO THINK SILOS AS PART OF YOUR PLANT. NOW TO THE ACTUAL ROASTER BEING A VERY RUGGED CAST IRON ROASTING FRAME AND ROASTING DRUM CONTACT-CLEARANCES WITH THAT SOLID FRAME MAKING IT JUST PLAIN SOLID AND DOES NOT MOVE UNDER LONG OR EXTENDED USE. DOUBLE WALL DRUM MEANS THAT THE HEAT IS ALL DESIGNED TO GO THROUGH THE CENTER OF THE ROASTING CHAMBER, NOT "ONTO" THE DRUM EXTERIOR. TOTAL TRUE CONVECTION. NOT ONLY IS THIS THE SAME STYLE FROM THE OLD GOTHOT & BARTH ROASTER DAYS. . . BUT EVEN BETTER AS THE SHAFT DESIGN SO THAT BEARINGS ARE EXTERNALLY MOUNTED AND ADDITIONALLY ARE AIR COOLED FOR LONG LIFE AND TROUBLE-FREE CONTROL. EVEN THE SIDE PANELS OR PRODUCT FLIGHTS HAVE A LONGER CURVE POSITIONING THAT ALLOWS FOR MORE PRODUCT FLOW INTO THE HOT AIR STREAM, RESULTING IN A SLIGHTLY MORE RAPID ROAST WITH MORE EVEN BEAN INTERIOR AND EXPANSION THAT FRANKLY LEADS THE INDUSTRY.

ALL THIS COMMENTARY ABOVE MEANS THIS ROASTER SIMPLY IS MORE QUIET THAN ANYTHING ON THE MARKET. PERIOD. THERMAL INSULATION WITH HIGHEST QUALITY OF FIBER FOR LOW GAS CONSUMPTION; DIGITAL TEMPERATURE CONTROL. CYCLONE IS SEPARATE. THE COOLER, BEING TOTALLY SEPARATE ALSO HAS THE LARGEST AIR COLLECTION AREA OF ANY ROASTER MADE ALLOWING FOR TOTAL AMBIENT COOL COFFEE IN LESS THAN THREE MINUTES. ADD TO THIS PACKAGE A LOADER OR YOUR CHOICE OF DESTONERS AND EVEN YOUR CHOICE OF CONTROL METHODS. . . SEE BELOW FOR DETAILS. SPECIAL NOTE - THE MORE AUTOMATIC VERSIONS OF THIS ROASTER MEANS THAT EVERYTHING IS TOTALLY DIFFERENT FROM THE BURNER TO THE MOTORS USED TO CONTROL EACH FUNCTION - AS THEY ARE ALL SPEED CONTROLLED - SO THERE IS A HUGE DIFFERENCE BETWEEN THE "MANUAL" METHOD AND THE AUTOMATIC AND PROFILE OPERATED MACHINE.

SPACE PLANNING AND DRAWINGS - WE ARE HAPPY TO DRAW THIS INTO YOUR DRAWINGS, SO THAT YOU CAN SEE SPECIFICALLY JUST WHERE AND HOW THIS WILL FUNCTION WITHIN YOUR PLANT. PLEASE SEND YOUR DRAWINGS FOR A DETAIL STUDY.

BUILT TO UL295 STANDARDS.

QUANTITY: 1

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P-5079 COMMERCIAL JOPER CAST IRON CRM-30 ROASTER 30 KILOS

WHAT WE HAVE HERE IS A VERY RUGGED CAST IRON ROASTING FRAME AND ROASTING CONTACT CLEARANCES WITH THE MACHINE - JUST PLAIN SOLID AND DOES NOT MOVE UNDER LONG OR EXTENDED USE. DOUBLE WALL DRUM MEANS THAT THE HEAT IS ALL DESIGNED TO GO THROUGH THE CENTER OF THE ROASTING CHAMBER, NOT "ONTO" THE DRUM EXTERIOR. TOTAL TRUE CONVECTION. NOT ONLY IS THIS THE SAME STYLE FROM THE OLD GOTHOT & BARTH ROASTER DAYS. . . BUT EVEN BETTER AS THE SHAFT DESIGN SO THAT BEARINGS ARE EXTERNALLY MOUNTED AND ADDITIONALLY ARE AIR COOLED FOR LONG LIFE AND TROUBLE-FREE CONTROL. EVEN THE SIDE PANELS OR PRODUCT FLIGHTS HAVE A LONGER CURVE POSITIONING MORE PRODUCT FLOW INTO THE HOT AIR STREAM, RESULTING IN A SLIGHTLY MORE RAPID ROAST WITH MORE EVEN BEAN INTERIOR AND EXPANSION THAT FRANKLY LEADS THE INDUSTRY.

ALL THIS COMMENTARY ABOVE MEANS THIS ROASTER SIMPLY IS MORE QUIET THAN ANYTHING ON THE MARKET. PERIOD. THERMAL INSULATION WITH HIGHEST QUALITY OF FIBER FOR LOW GAS CONSUMPTION; DIGITAL TEMPERATURE CONTROL. CYCLONE IS SEPARATE. THE COOLER, BEING TOTALLY SEPARATE ALSO HAS THE LARGEST AIR COLLECTION AREA OF ANY ROASTER MADE ALLOWING FOR TOTAL AMBIENT COOL COFFEE IN LESS THAN THREE MINUTES. ADD TO THIS PACKAGE A LOADER OR YOUR CHOICE OF DESTONERS AND EVEN YOUR CHOICE OF CONTROL METHODS.

DATA INFORMATION:
BATCH CAPACITY: 30 KG / 66 LBS
CONTROL DESIGN: MANUAL
CAPACITY PER HOUR: 120 KG / 265 LBS
ROASTING TIME: 12-18 MIN (4 BATCHES AN HOUR)
EXHAUST AIR TREATMENT: OPTIONAL
COOLING CYCLONE: OPTIONAL
PRE-COOLING WITH WATER IN DRUM: OPTIONAL
COOLING TIME: 3-4 MIN
TYPE OF COOLING: AIR AMBIENT
SAFETY DEVICE: YES
BURNER POWER: 110 KW / 375000 BTU
BURNERS MANUFACTURER: RIELLO
OPERATION TYPE BURNER: BS2D-2 STAGE
FUEL TYPE: PROPANE/NAUTRAL GAS/DIESEL
SIDE OF OPERATION: LEFT
POWER REQUIREMENTS: 20 AMP
VOLTAGE/FREQUENCY/PHASES: 400+N-230 V / 50-60 HZ / 3 PH
9 AMP. . . 3 PHASE 50/60 HZ PREFERRED, YOUR CHOICE OF 220/440 - SINGLE PHASE AVAILABLE AT SPECIAL REQUEST
(NOTE ON 3 PHASE. . . NOT ONLY IS IT LESS EXPENSIVE TO OPERATE, BUT IT RUNS MORE QUIETLY THAN SINGLE PHASE WHENEVER OR WHEREVER IT IS USED. KEEP THIS IN MIND FOR ANY MACHINERY.)
Ø EXHAUST CHIMNEY (ROASTER CYCLONE): 250MM / 9,8 INCH
Ø EXHAUST CHIMNEY (COOLER): 250MM / 9,8 INCH
Ø HOPPER ROAST CHIMNEY: 150MM / 5,9 INCH
ROASTER WEIGHT WITH CYCLONE: 1050 KG / 2310 LBS
COOLER WEIGHT: 300 KG / 660 LBS
ROASTER FAN MOTOR: 1, 5 HP
COOLER FAN: 4 HP
DRUM GEARBOX: 1 HP
COOLER GEARBOX: 0, 75 HP
BUILT TO UL295 STANDARDS.

QUANTITY: 1

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P-5078 JOPER CAST IRON SHOP BATCH ROASTER 25 KILOS

THE NEW JOPER CAST IRON ROASTER - THE TIMELESS TRADITION OF THE FAMOUS UG22 - IMPROVED AND PRESERVED. WITH GREAT CONTROL OPTIONS AS WELL. PATTERNED AFTER AND IMPROVED UPON THE FAMOUS UG22.

ATTRIBUTES SIMILAR TO PROBAT. CAST IRON CONSTRUCTION. ROASTING PROCESS USES HOT AIR SYSTEM AND HAS
CYCLONE SEPARATE FROM ROASTER. CYLINDER IS NOT DRILLED AND HAS SPECIAL BLADES WHICH PROVIDES EXCELLENT MOVEMENT OF THE BEANS. COMPLETE ELECTRIC CONTROL BOARD WHICH STARTS THE ROASTING CYCLE AND BUILT IN SOUND AND LIGHT ALARMS.
TWO MODELS: GAS AND PROFILE (AUTOMATIC)

JOPER CAST IRON SHOP BATCH 25 KILO ROASTER

THE NEW JOPER CAST IRON ROASTER - THE TIMELESS TRADITION OF THE FAMOUS UG22 - IMPROVED AND PRESERVED. WITH GREAT CONTROL OPTIONS AS WELL. PATTERNED AFTER AND IMPROVED UPON THE FAMOUS UG22.

ATTRIBUTES SIMILAR TO PROBAT. CAST IRON CONSTRUCTION. ROASTING PROCESS USES HOT AIR SYSTEM AND HAS
CYCLONE SEPARATE FROM ROASTER. CYLINDER IS NOT DRILLED AND HAS SPECIAL BLADES WHICH PROVIDES EXCELLENT MOVEMENT OF THE BEANS. COMPLETE ELECTRIC CONTROL BOARD WHICH STARTS THE ROASTING CYCLE AND BUILT IN SOUND AND LIGHT ALARMS.
TWO MODELS: GAS AND PROFILE (AUTOMATIC)

PRICES
MODEL BSR25 - 25 KILO GAS OR PROPANE $46,560
MODEL BPR25 - 25 KILO ROAST PROFILE SYSTEM $54,690
OPTIONAL ACCESSORIES:
JOPER DESTONER (INCLUDES FAN) $8,500
JOPER GREEN BEAN LOADER $7,030
CUSTOM COLOR AVAILABLE. SEE RAL COLOR CHART BELOW.

NOTE: CRATING AND FREIGHT COSTS ARE NOT INCLUDED. ORIGIN IS EUROPE.

DUE TO THE HUGE INCREASE IN ORDERS WE NOW HAVE TO CONTEND WITH LEAD TIMES FOR 5 TO 7 MONTHS AND MAYBE A LITTLE LONGER IN SOME CASES . . . FRUSTRATING, BUT REAL.

PROFILE ROAST CONTROL OPTION

THE JOPER 25 KILO ROASTER OPTION WITH THE TOUCH SCREEN PROFILE CONTROL COMES WITH A BRIGUS COFFEE ROAST CONTROL & LOG SYSTEM. THIS WAS SPECIALLY CREATED TO WORK WITH THE BPR ROASTERS FROM JOPER. TOGETHER, THEY ARE THE TRUE MASTER OF COFFEE ROAST. BRIGUS (BRE 'GOS) IS A NEW CONCEPT OF COFFEE ROASTING CONTROL SYSTEM.
WITH IT, ATTENTION AND EXPERTISE WILL BE CONCENTRATED ON WHAT MATTERS:
DEFINE NEW PROFILES BASED ON STORED ONES
ROAST BASED ON A PRE-DEFINED PROFILE
MANUAL OR AUTOMATIC PROCESS CONTROL
ROASTING VS. DESIRED PROFILE EVOLUTION DURING PROCESS
REGISTER OCCURRENCES, EVENTS AND NOTES
RECORD ALL PROCESS
ANALYZE AND COMPARE ROAST BATCHES

TECHNICAL SPECIFICATIONS FOR BSR-25 & BPR-25:
BATCH CAPACITY: 25 KG. / 55 POUNDS
CONTROL DESIGN: MANUAL
CAPACITY PER HOUR: 100 KG. / 220 POUNDS
ROASTING TIME: 15-18 MIN.
EXHAUST AIR TREATMENT: OPTIONAL
COOLING TIME: 3 MIN.
TYPE OF COOLING: AIR AMBIENT
SAFETY DEVICE: YES
OPERATION TYPE BURNER: MODULATING
FUEL TYPE (GAS OVEN): PROPANE OR NATURAL GAS
POWER REQUIREMENTS: 20 AMP
VOLTAGE: 380/50/3 OR 230/60/3 V/HZ/PH
Ø EXHAUST CHIMNEY (ROASTER CYCLONE): 150 MM / 5.9 INCHES
Ø EXHAUST CHIMNEY (COOLER): 150 MM / 5.9 INCHES
ROASTER WEIGHT WITH COOLER AND CYCLONE: 850 KG. / 1874 POUNDS
BURNER POWER: 52 KW / 177431 BTU
ROASTER FAN MOTOR: 1,5 HP
COOLER FAN MOTOR: 2 HP
DRUM GEARBOX: 1 HP
COOLER GEARBOX: 0,75 HP
ROASTER FAN (NORMAL WORK CONDITIONS RUNNING AT 60HZ. DAMPER 70 %): 587 M3/H/345 CFM (587 X .589= X 345 CFM)
COOLER FAN (RUNNING AT 60HZ): 1465 M3/H/862 CFM
BUILT TO UL295 STANDARDS.

QUANTITY: 1

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: C-2481 NONWOVEN LINE FOR WOOLEN INSULATION MATERIAL, WIDTH 2500mm, YEAR 2007 TO 2012 SPECIFICATIONS: NONWOVEN LINE FOR WOOLEN INSULATION MATERIAL YEAR OF CONSTRUCTION: VARIOUS, PLEASE SEE BELOW. THE LINE IS CONSISTING OF: BALE OPENER WITH CARDING WILLOW. METAL SEPARATOR MADE IN APPROX. 2007. PASS THROUGH CLEANER MADE IN APPROX. 2007. HOPPER FEEDER WITH FINE OPENER, RECONDITIONED EQUIPMENT. 2 LARGE BLENDING BINS WITH BIN EMPTIER, RECONDITIONED IN 2009. COMPLETE SUCTION AND AIR FILTRATION UNIT WITH DRUM FILTER AND COARSE FIBER PRE FILTER WITH FIBRE COMPACTOR AS WELL AS FINE DUST SEPARATOR. HOPPER FEEDER WITH RESERVE CHUTE. AIRLAY LINE MADE IN 2011. 2500 mm WORKING WIDTH. DOUBLE BAND OVEN MADE IN 2010, VERY EFFICIENT. LONGITUDINAL CUTTING DEVICE WITH 6 DRIVEN UPPER AND LOWER KNIVES. CROSS CUTTER WITH STRONG POWER, MADE IN 2012. VARIOUS VENTILATORS, CONDENSER, PIPES, PIPE SWITCHES, EVENTUALLY ALSO INCLUDING ELECTRO FORK LIFT WITH BALE CLAMP. THE LINE IS SUITABLE TO PROCESS WOOL AS WELL AS OTHER SHORT AND SHORTEST FIBERS, ALSO RECYCLED COTTON. CAPACITY OF THE LINE: APPROX. 350 TO 400 KG/H. QUANTITY AVAILABLE: 1 Learn More

INDEX 1. Technical specification pag.2 2. Line composition pag.3 3. Machines description pag.4 4. Total price of the turn-key plant pag.25 5. Sale terms pag.26 6. Payment terms pag.28 7. General selling terms and conditions pag.29 Learn More

REFERENCE NUMBER: M-3416 (880ARUGHH7) L BALL FIBER PRODUCTION LINES QUANTITY AVAILABLE: 2 Learn More

INVENTORY NUMBER: E-4258 POLYESTER PACKING TAPE MACHINE (FROM RECYCLED PET SCRAP): XDC TSE-65/32 PET PRODUCTION CONDITION: NEW 1. ELECTRICAL VOLTAGE: 380V/3P/50HZ OR AS PER CUSTOMER 2. MATERIAL: PET SCRAP 3. MAX. EXTRUSION OUTPUT: 350KG PER HOUR NOTE：PRODUCTION CAPACITY DEPENDS ON RAW MATERIAL AND OPERATION. 4. SPECIFICATION：WIDTH OF TAPE 9 TO 24 mm, THICKNESS: 0.5 TO 1.2 mm 5. LINE SPEED：80M/MIN 6. CENTER HEIGHT OF EXTRUDER: 1000 mm 7. OPERATION DIRECTION: FROM RIGHT TO LEFT 8. POWER REQUIREMENT: 212KW（APPROX. 127KW AT CONTINUOUS USAGE） 9. COOLING RECYCLE: ≤20℃ ≥0.3MPA ～2T/H 10. AIR CONSUMPTION: 0.4 CUBIC METER PER MINUTE; PRESSURE ＞0.5MPA QUANTITY AVAILABLE: 1 Learn More