J-4564 5 KILO SAMPLE SOFT FLOW MACHINE

REFERENCE NUMBER: J-4564 5 KILO SAMPLE SOFT FLOW MACHINE CAPACITY 5 TO 10 KILO MATERIAL CONSTRUCTION [HTHP-VESSEL] 316 L 5 mm THICKNESS PUMP SS 316 – MOTOR HP 3 HP – 1500 RPM DIAMETER OF VESSEL 1150 mm TOTAL LENTGH 2200 mm TOTAL WIDTH 3900 mm MAXIMUM WORKING HIGH TEMP. 135° C MAXIMUM WORKING PRESSURE 3 KG/ cm2 TUBE 1 TUBE SIZE DIAMETER 200 mm NOZZLE SIZE [OVERFLOW FIX ] DIAMETER 190 mm X 168 mm INSIDE WINCH (HP) 1 HP X 1 FOR FULLY AUTO COLOR TANK INJECTION PUMP 1 HP/3000 RPM UNLOADING WINCH 1 HP /200RPM GEAR BOX COLOR TANK (LITERS) 20 LITERS X 2 PIECES FILL (AUTO) DIAMETER 1.5” X 2 DRAIN [ AUTO] DIAMETER 1.5 ” X 2 OVER FLOW [AUTO] DIAMETER 1.5” X 1 HEAT [ AUTO] DIAMETER 1” COOL [ AUTO] DIAMETER 1” LIQUOR RATIO 1: 5 TO 1 : 7 [ DEPEND ON FABRIC] TECHNICAL SPECIFACTION: • NUMBER OF TUBE: ONE CHAMBER EACH MACHINE • FABRIC LOADING CAPACITY: 5 TO 10 KILO [ 10% + -] • FABRIC MECHANICAL SPEEDS UP TO 200 TO 250 METERS / MINUTE. • FABRIC RUNNING SPEED 150 METERS / MINUTE TO 200 METERS PER MINUTE • LIQUOR RATIO: 1:45 TO 1:5.5 [DEPENDS ON FABRIC QUALITY AND LOADING] • LIQUOR CAPACITY: MAXIMUM UP TO 500 LITERS, 1000 LITERS & 1500 LITERS • STEAM CONUSMPTION: 4 TO 5 KG /cm2 FOR GREY TO DYEING FOR COTTON • STEAM CONUSMPTION: 2 TO 2.5KG /cm2 FOR GREY TO DYEING FOR POLY. • MAIN PUMP-MOTOR: 3 HP, WITH INVERTER DRIVE, • INSIDE REEL MOTOR – 2 HP X 1000 RPM FOR INDIVIDUAL CHAMBER WITH INVERTER DRIVE • OUT SIDE REEL MOTOR – 0.5 HP/ 200 RPM & 1 HP -200 RPM, • 1 HP FOR COLORTANK PUMP • STEAM CONSUMPTION: 1.5 TO 3 KG / cm2 FOR GREY TO DYEING FOR POLY • STIRRER GEAR MOTOR – 0.25 HP WITH EVERY COLOR TAK POWER CONSUMPTION: 3 PHASE 440 VOLT 60 HZ. • MAIN PUMP-MOTOR: 3 HP/ WITH INVERTER DRIVE, • INSIDE REEL MOTOR – 1 HP X 1 = 1000RPM FOR INDIVIDUAL CHAMBER FOR INDIVIDUAL MC • OUT SIDE REEL MOTOR – 0.5 HP-200 RPM & 1HP -200 RPM, • 1 HP FOR COLORTANK PUMP • STIRRER GEAR MOTOR – 0.25 HP WITH EVERY COLOR TANK UTILITY: • MAXIMUM WORKING TEMPRATURE: 135 DEGREE CELCIUS • STEAM PRESSURE: 6 KG/CM2, • WATER PRESSURE: 2 KG/CM2, • AIR PRESSURE: 6 KG/CM2, MAIN PUMP ASSEMBLY: [WITH INVERTER TO SAVE ELE. CONSUMPTION] • PUMP – MOTOR BASE FRAME: MS SINGLE BASE FRAME WITH PUMP • PUMP MOTOR COUPLING: TYRE COUPLING, • PUMP CASTING: CF 8 CASTING LOW RPM WITH MECH. SEAL, • WALL THICKNESS OF SS VOLUTE: 14 mm THICKNESS • IMPELLER: CF 8 CASTING DULY BALNCED, • BEARING OF PUMP: SKF/NTR • PUMP SIZE: 50KILO–50-200, 100KILO–65-200 & 25KILO–50-200 SS HIGH VOLUME LOW PRESSU. PUMP. COLOUR TANK ASSEMBLY: EACH MACHINES X 2 NOS. • SPECIAL CLOSED DOOR AT TOP OF COLOR TANK WITH SAFETY • COLOUR TANK SHELL & DISC : SS 316 2.5 mm THICKNESS, • EACH MACHINE HAVE COLOUR TANK, COLOUR TANK X 1 M/C.] • EACH MACHINE HAVE GEAR-MOTOR SIRRE, • COLOUR TANK CAPACITY: 40LITERS X 2, 70 LITERS X 2 NOS & 20 LITERS X 2 NOS, • STIRRER ASSEMBLY: PROVIDED, • COLOUR TANK MOUNTING: SS LEG WITH MS BASE FRAME, • PIPELINE: SS 316 3 MM THICKNESS PIPE, • COLOR TANK FILL: 1/2" & COLORTANK DRAIN 3/4" IN AUTO ALL MACHINES • COLORTANK HEATING MANUAL IN ALL 1/2" FILTER ASSEMBLY: • SPECIAL CLOSED DOOR AT TOP OF FILTER WITH SAFETY • HORIZENTAL SS 316L 2.5 mm FILTER SHELL • WITH 12 mm THICKNESS DOOR, • FILTER SHELL 2.5 mm THICKNESS 316, • FILTER DOOR RING 316 SS PLATE 14 mm THICKNESS, • FILTER END FLANGE SS 304 PLATE 14 mm THICKNESS, • FILTER NET SS 316 2 mm THICKNESS, HEAT EXCHANGER: • HEAT EXCHANGER SHELL: SS 316 3 mm THICKNESS, • HEAT EXCHANGER TUBE: SS 316 SEAMLESS DIA 20 mm OD, • HEAT EXCHANGER PLATE THICKNESS 14 mm THICKNESS, • HEAT EXCHANGER: 50 KILO -16 TUBES, 100 KILO -24 TUBES & 25- 14 TUBES • HEAT EXCHANGER WORK UP TO 7.5KG/ CM2 & TESTED UP TO 35 KG. • 2 mm THICKNESS SEAMLESS TUBE, • HEAT EXCHANGER WITH SAFETY VALVE &HEAT EXCHANGER WITH OUT BELLOW, • HEAT EXCHANGER WELDED TYPE. • STEAM IN LET & WATER IN LET CONNECTION: ¾” SAMPLE MACHINE • STEAM VALVE MODUALTING VALVE DAI & 1.5 FOR 120 KILO MACHINE PROCESS VESSLE: • MAIN VESSEL MAIN DOOR WITH SAFETY PROTECTION • MAIN DIA METER OF VESSLE PLATE 316L 6 MM THICK 120 KILO, • TOP & BOTTOM PLATE 316L 5 mm THICK IN 1200 KILO, • MAIN VESSEL FLANGE THICKNESS 14 mm 304L SS, • HYDRAULIC TEST: 5KG/CM2 IN ALL MACHINE • MAIN VESSEL DOOR HAVE SAFETY SWITCH AND IT IS INTERLOCK WITH MACHINE. BASKET: • PERFORATED BOTTOM & TOP IN VESSEL: 2 mm THICKNE SS 316L • SIDE PARTITION PLATE: SS 316 2 mm THICKNESS NOZZLE: FIX NOZZLE SOFT/OVER FLOW TYPE • NOZZLE: TYPE OF NOZZLE [FIX OVER FLOW] • NOZZLE: OVERFLOW TYPE FIX NOZZLE, • NOZZLE: SS SHELL 3mm THICKNESS 316L, • NOZZLE: SHELL ROUND WITH SS CONE. FABRIC TRANSPORT TUBE • SS TRANSPORT TUBE SEAM LESS 8NB 3.3 mm THICKNESS. • SS 316 2 mm THICKNESS RECTENGLE CONE AT BACKS SIDE • TRANSPORT TUBES FLANGES 12mm TO 14mm 316 VALVES: EUROPEAN COLOBRATION WITH EUROPE [MANUFACTRUING IN INDIA] • ALL VALVES PNEUMATIC OPERATED FROM GERMAN MAKE MANUFACURED IN INDIAI. • ALL VALVE FROM BURCKET OR FORBES, • FLOW METER FROM BURCKET OR KHORNE • HEAT & DOSSING MODULATING VALVE FROM FORBES MARSHAL, • COLOR TANK PAV Y TYPE FORBES MARSHALL AUTO VALVES. • FILL/DRAIN & OVER FLOW SS 316L QTY BUTTERFLY VALVE WITH SPARE KIT ALL SS PIPE AND SS FLANGE • ALL PIPE OF MACHINE SHOULD BE SS 316 3.0 mm THICKNESS, • TRANSPORT TUBE FLANGES 14mm TO 16 mm 316 • PUMP FLANGE 14mm TO 16 mm 3O4 QUALITY • COLOR TANK FLANGES AS PER STANDARD, • ALL OTHER FLANGES 12 mm TO 14 mm THICKNESS 304 QTY INSIDE REEEL ASSEMBLY: • REEL SHAFT: 316 SS 42 MM SHAFT & 35 MM MECHANICAL SEAL, • 19 MM SS SQUARE PIPE WITH SILICON STIRP ON WINCH. MOTOR - GEAR BOX FROM BONFOGILIO ITALY OR NORD OR ROTOMOTIVE • ALL MOTOR FROM CROMPTON OR ABB EFF -1 CLASS, • ALL GEAR MOTOR FROM ROTOMOTIVE. OUT SIDE REEEL ASSEMBLY: • REEL SHAFT SS SHAFT OUTSIDE 32 mm & SS SHAFT INSIDE REEL 42 mm, • 30 mm PEDASTAL & OUT SIDE GUARD COVER S 14SWG 304 QTY. FABRIC LOADING • YOU CAN RUN COTTON –PC –POLYESTER KNITS FABRICS [100 GSM TO 250 GSM] • WE HAVE GIVEN BIGGER DIA OF NOZZLE & PIPE SO THEY CAN EASILY RUN OPEN WIDTH • COTTON LYCRA FABRIC WITHOUT ANY TROUBLE UP TO 250 TO 300 GSM • [EXCEPT SUITING/SHIRT/TOWEL/ HEAVY GSM OR DIFF. STURUCTER FABRIC QTY] • MAX. LOADING CAPACITY OF CHAMBER: [90 % (MORE THAN 200 GSM) • MIN. LOADING CAPACITY OF GSM: [70 % TO 90 %] (100 GSM TO 200 GSM) • MAXIMUM LOADING PER CHAMBER 750 TO 900 METER OF FABRICS, • COTTON LYCRA / VISCOS / CRAPRE OR SPECIAL FABRIC OR SPORTS FABRIC 80% • LOADING DEPENDS ON QUALITY AND GSM ELECTRICAL DETAILS: • PCT SEDO PLC CONTROLLER • ALL MOTORS FROM ABB OR SIEMENS • INVERTER FROM ABB, • BOTH CONTROL PANLE: SS 2 MM THICKNESS 304 QUALLITY WITH AIR CONDITOIN, • SOLONIED VALVE: JANATICS • SPEEDO METER: MICRO MINUX [ ELECTRONICS] • ELAIR MAKE DOSSING SENSOR • CONTACTER – RELAY –MCB – INDICATOR LAMP LED TYPE: SCHINDER & ABB, • CONNECTER: CONNECT WELL, • PUSH BUTTON & ELEMENTS: SCHINDER & 2WAY & 3WAY SELECTER SWITCH: SCHINDER OR L & T, • RELAY CARD & REEL SPEED REGULATER : PANKAJ, • INSIDE PANLE COOLING FAN: REX NOLL+ HOOTER OUR SCOPE OF SUPPLY DOES NOT INCLUDES, • ON SITE ELECTRIC / CIVIL/ MECHANICAL WORKS, • MAIN LINE AIR FILTER PRESS. REGULAR WITH COMPRESSOR, • MAIN SWITCH CABLE & STARTER. • WE WILL NOT SUPPLY ANY ITEM IS SPECIFICALLY NOT MENTIONED IN OUR OFFER& ORDER CONFIRMATION ORDER. OUR SCOPE OF SUPPLY INCLUDE FOR ONE TIME (SPARES) & ITEM • EACH SILICON RING FOR TOP DOOR, MAIN DOOR & FILTER, • SILICON STRIPS FOR INSIDE REEL 4 NOS. [FOR EACH M/C], • EACH MECH SEAL FOR PUMP & TOP REEL, • NRV FOR FILL & HEAT –COOL & STEAM TRAP. • INTERNAL CABLE FOR MACHINES +PU PIPE + PU CONNECTOR UTILITES – [YOUR SCOPE] • STEAM PRESSURE 5 TO 6KG/CM2 • WATER PRESSURE 1 TO 2 KG/CM2 • AIR PRESURE 5 O 6 KG/CM2 • ALL MANUAL VALVE FOR FILL/HEAT-COOL /STAINER FOR WATER AND STEAM [YOUR SCOPE] FOR VESSAL SAFTY WE HAVE PROVIDED FOLLOWING ARRANGMENT IN M/C. • RAPTURE DISC [AFTER 3.15KG/CM2 PRESSURE AUTOMATIC BLAST IN AIR] • SS SAFTY VALVE • WE PROVIDEING TWO RT 110 & 116 PRESSURE SWITCH IN VESSEL [INDFOS/ DENFOS] • ONE FOR AUTOMATIC DEPRESSURISATION AFTER 3.25 KG PRESSURE] • ONE FOR ALL AUTO VALVE CAN NOT OPERATE AFTER 80’DEGREE CEL. • TWO CHACK VALVE IN VESSAL TWO AVOID ANY VACCUM IN VESSAL. QUANTITY: 1