M-0180 AUTOMATIC VACUUM PILLOW MACHINE 001E
REFERENCE NUMBER: M-0180
AUTOMATIC VACUUM PILLOW MACHINE 001E
RAW MATERIAL & CASE FABRIC MATERIAL APPLICATION:
FOR CONJUGATE HOLLOW SILICONIZED POLYESTER FIBER SHORTER THAN 100mm
MICRO FIBER SHORTER THAN 100mm
ELASTIC FIBER SHORTER THAN 100mm
PILLOW FABRIC QUALITY: PERMEABLE FABRIC
LENGTH: 13 METERS LONG
SPECIFICATIONS:
PRODUCTION NAME |
AUTOMATIC VACUUM PILLOW MACHINE |
ITEM NO |
001E |
CAPACITY |
10-12 PCS/MIN |
LABOR NEED |
1 |
AIR PRESSURE |
0.8MPA |
TOLERANCE |
AROUND 10g |
DIMENSION |
130000mm x 6000mm x 3860mm |
POWER |
38.5KW |
CONTROL SYSTEM |
SIEMENS PLC PROGRAM |
VOLTAGE |
AS PER CUSTOMER |
FIBER OPENING RATE |
MAX 100% |
BALE BREAKER WIDTH |
1200mm |
FIBER OPENING WIDTH |
1000mm |
WEIGHT |
5900KG |
DESCRIPTION:
• MORE EFFICIENCY FILLING PILLOWS BY VACUUM SYSTEM
• IT CAN BE HANDLED BY ONLY ONE OPERATOR.
• THE FILLING MATERIAL CAN BE HOLLOW CONJUGATE SILICONIZED POLYESTER FIBER SHORTER THAN 100mm
• INPUT THE DATA ACCORDING TO THE PRODUCTION REQUIREMENT TO THE CONTROL PANEL INCLUDING THE FILLING TIME FOR EACH NOZZLES, PUT 1 OR 2 BALES OF FIBER TO THE BALE OPENER BY
FORKLIFT AND THEN START THE MACHINE FROM THE CONTROL PANEL, IT WILL WORK AUTOMATICALLY; THE OPERATOR ONLY NEED TO TAKE OFF THE FINISHED PRODUCTION FROM ONE FILLING DEVICE AND PUT 2 NEW EMPTY CASES AFTER THE OTHER ONE FINISHED.
• FOR EXAMPLE, ONE PILLOW OF 600 GRAMS CAN BE FINISHED IN 5 SECONDS, SO THE OPERATOR WILL BE HAVE 10 SECONDS TO EXCHANGE PILLOWCASES
• THE PILLOW WEIGHT CAN BE CONTROLLED WITH TOLERANCE AROUND 10 GRAMS EACH, LESS THAN 5%.
• OPENING ROLLERS WITH V-WIRE, OPENING RATE CAN BE 100% BY ADJUSTING THE INVERTER ARRANGED TO THE CONTROL SYSTEM AND WITHOUT DAMAGING THE SILICON.
• ANTI-WRAPPED CYLINDER DEVICE TO PREVENT THE FIBER STUCK TO THE ROLLERS AND SAVE MAINTENANCE TIME.
• ANTI-DEVIATION CONVEYOR BELT TO KEEP LONG LIFE OF THE BELT.
• AUTOMATIC PILLOW CASE CLAMPS.
• VACUUM FILLING SYSTEM; SAVE OPERATORS TIME WITH HIGHER CAPACITY. ENVIRONMENT IS WITHOUT FIBER FLY DURING WORK
• OPENER FEEDING ROLLER AND VACUUM FAN FREQUENCY INVERTER MOTOR
• CE CERTIFICATION
• ALL ROLLERS WITH WELL DYNAMIC BALANCE PROCESSING, SO MACHINE RUNNING WITHOUT NOISE OR VIBRATION
• DIFFERENT POWER REQUIREMENTS AND SAFETY STANDARD CAN BE ORDERED ACCORDING TO THE CLIENT’S
LOCAL REQUIREMENT.
EQUIPMENT LIST:
EQUIPMENT NAME |
QUANTITY |
EQUIPMENT |
QUANTITY |
BALE BREAKER 1200mm |
1 |
FIBER HOPPER |
1 |
FIBER DISTRIBUTOR |
1 |
VACUUM SYSTEM |
1 |
VIBRATION HOPPER |
1 |
DOUBLE SLOT VACUUM FILLING SYSTEM |
2 |
FIBER OPENING MACHINE |
1 |
CONTROL BOX |
1 |
EQUIPMENT DESCRIPTION:
NAME |
PHOTO |
DESCRIPTION |
QUANTITY |
BALE BREAKER |
1. SAVE 1 LABOR COST ONLY NEED PUT A BALE OF FIBER ON THE CONVEYOR BELT OF BALE OPENER BY FORKLIFT 2. FEEDING SPACE ADJUST AUTOMATICALLY 3. ANTI DEVIATION CONVEYOR SYSTEM |
1 |
|
FIBER DISTRIBUTOR |
ALUMINUM FAN WITH PERFECT DYNAMIC BALANCE PROCESS WHICH HIGH POWER ANS WITHOUT NOISE DURING THE OPERATION |
1 |
|
VIBRATION HOPPER |
THE VIBRATION HOPPER IS MAINLY USED TO FEED THE MATERIAL FROM THE BALE BREAKER INTO THE FIBER OPENING MACHINE EVENLY BY A VIBRATION DEVICE. SO THAT MATERIAL IS EVENLY LOADED AND THEN OUTPUT CAN BE EVENLY CONTROLLED ALSO. |
1 |
|
FIBER OPENER |
THE FIBER OPENING MACHINE HAS BEEN DEVELOPED ACCORDING TO THE CUSTOMER'S REQUIREMENT WHICH IS MORE EFFICIENT FOR BOTH REGULAR FIBER AND MICRO FIBER OPENING FOR 100% OPENING RATE |
1 |
|
VACUUM SYSTEM |
THE VACUUM SYSTEM IS USED TO PROVIDE VACUUM POWER FOR THE VACUUM FILLING SYSTEM: DUST COLLECTION ARRANGED. |
1 |
|
DOUBLE NOZZLE VACUUM FILLING SYSTEM |
THE VACUUM PILLOW SYSTEM HAS BEEN PRODUCED FOR THE EUROPEAN TECHNOLOGY ACCORDIGN TO THE SOFA CUSHION AND PILLOW FILLING, TECHNICAL: MULTI-CHAMBER CUSHIONS CAN BE FILLED IN ONCE TIME WITHOUT TAKING OUT FROM THE FILLING NOZZLES; THERE IS NO NEED TO HAVE FINISHING ADJUSTMENT BECAUSE IT'S ALREADY CLEAN AFTER FILLED, FILLING PIPE QUANTITY CAN BE ORDERED SEPARATELY |
2 |
|
SIEMENS CONTROL SCREEN |
THE ENTIRE OPERATION DATA CAN BE ADJUSTED BY THE CONTROL SCREEN EASILY THAT DOES NOT REQUIRE A HIGH TECHNICAL SKILL OF THE OPERATOR. DIFFERENT LANGUAGE CAN BE PREPARED ACCORDING TO CUSTOMER'S REQUIREMENT |
1 |
|
CONTROL SYSTEM |
|
ALL ELECTRICAL KEY PARTS ARE FAMOUS WORLD BRANDS SUCH LIKE SIEMENS, SCHNEIDER AND OMRON WHO CAN OFFER SERVICE FROM LOCAL: SAFETY RELAY AC24V LOW VOLTAGE CONTORL SYSTEM: SC24V PLC DIFFERENT POWER VOLTAGE CUSTOMIZED: IT'S ABLE TO MEET THE CE AND UL RULES ALL DIFFERENT VOLTAGE MACHINES WILL BE TESTED IN OUR WORK SHOP WITH A CERTAIN POWER TRANSFORMED BY A MULTI VOLTAGE, IN ORDER TO CONFIRM THE MOTOR QUALITY. |
1 |
QUANTITY AVAILABLE: 1