M-0180 AUTOMATIC VACUUM PILLOW MACHINE 001E
REFERENCE NUMBER: M-0180
AUTOMATIC VACUUM PILLOW MACHINE 001E
RAW MATERIAL & CASE FABRIC MATERIAL APPLICATION:
FOR CONJUGATE HOLLOW SILICONIZED POLYESTER FIBER SHORTER THAN 100mm
MICRO FIBER SHORTER THAN 100mm
ELASTIC FIBER SHORTER THAN 100mm
PILLOW FABRIC QUALITY: PERMEABLE FABRIC
LENGTH: 13 METERS LONG
SPECIFICATIONS:
| PRODUCTION NAME | AUTOMATIC VACUUM PILLOW MACHINE | ITEM NO | 001E | 
| CAPACITY | 10-12 PCS/MIN | LABOR NEED | 1 | 
| AIR PRESSURE | 0.8MPA | TOLERANCE | AROUND 10g | 
| DIMENSION | 130000mm x 6000mm x 3860mm | POWER | 38.5KW | 
| CONTROL SYSTEM | SIEMENS PLC PROGRAM | VOLTAGE | AS PER CUSTOMER | 
| FIBER OPENING RATE | MAX 100% | BALE BREAKER WIDTH | 1200mm | 
| FIBER OPENING WIDTH | 1000mm | WEIGHT | 5900KG | 
DESCRIPTION:
• MORE EFFICIENCY FILLING PILLOWS BY VACUUM SYSTEM
• IT CAN BE HANDLED BY ONLY ONE OPERATOR.
• THE FILLING MATERIAL CAN BE HOLLOW CONJUGATE SILICONIZED POLYESTER FIBER SHORTER THAN 100mm
• INPUT THE DATA ACCORDING TO THE PRODUCTION REQUIREMENT TO THE CONTROL PANEL INCLUDING THE FILLING TIME FOR EACH NOZZLES, PUT 1 OR 2 BALES OF FIBER TO THE BALE OPENER BY
FORKLIFT AND THEN START THE MACHINE FROM THE CONTROL PANEL, IT WILL WORK AUTOMATICALLY; THE OPERATOR ONLY NEED TO TAKE OFF THE FINISHED PRODUCTION FROM ONE FILLING DEVICE AND PUT 2 NEW EMPTY CASES AFTER THE OTHER ONE FINISHED.
• FOR EXAMPLE, ONE PILLOW OF 600 GRAMS CAN BE FINISHED IN 5 SECONDS, SO THE OPERATOR WILL BE HAVE 10 SECONDS TO EXCHANGE PILLOWCASES
• THE PILLOW WEIGHT CAN BE CONTROLLED WITH TOLERANCE AROUND 10 GRAMS EACH, LESS THAN 5%.
• OPENING ROLLERS WITH V-WIRE, OPENING RATE CAN BE 100% BY ADJUSTING THE INVERTER ARRANGED TO THE CONTROL SYSTEM AND WITHOUT DAMAGING THE SILICON.
• ANTI-WRAPPED CYLINDER DEVICE TO PREVENT THE FIBER STUCK TO THE ROLLERS AND SAVE MAINTENANCE TIME.
• ANTI-DEVIATION CONVEYOR BELT TO KEEP LONG LIFE OF THE BELT.
• AUTOMATIC PILLOW CASE CLAMPS.
• VACUUM FILLING SYSTEM; SAVE OPERATORS TIME WITH HIGHER CAPACITY. ENVIRONMENT IS WITHOUT FIBER FLY DURING WORK
• OPENER FEEDING ROLLER AND VACUUM FAN FREQUENCY INVERTER MOTOR
• CE CERTIFICATION
• ALL ROLLERS WITH WELL DYNAMIC BALANCE PROCESSING, SO MACHINE RUNNING WITHOUT NOISE OR VIBRATION
• DIFFERENT POWER REQUIREMENTS AND SAFETY STANDARD CAN BE ORDERED ACCORDING TO THE CLIENT’S
LOCAL REQUIREMENT.
EQUIPMENT LIST:
| EQUIPMENT NAME | QUANTITY | EQUIPMENT | QUANTITY | 
| BALE BREAKER 1200mm | 1 | FIBER HOPPER | 1 | 
| FIBER DISTRIBUTOR | 1 | VACUUM SYSTEM | 1 | 
| VIBRATION HOPPER | 1 | DOUBLE SLOT VACUUM FILLING SYSTEM | 2 | 
| FIBER OPENING MACHINE | 1 | CONTROL BOX | 1 | 
EQUIPMENT DESCRIPTION:
| NAME | PHOTO | DESCRIPTION | QUANTITY | 
| BALE BREAKER | 1. SAVE 1 LABOR COST ONLY NEED PUT A BALE OF FIBER ON THE CONVEYOR BELT OF BALE OPENER BY FORKLIFT 2. FEEDING SPACE ADJUST AUTOMATICALLY 3. ANTI DEVIATION CONVEYOR SYSTEM | 1 | |
| FIBER DISTRIBUTOR | ALUMINUM FAN WITH PERFECT DYNAMIC BALANCE PROCESS WHICH HIGH POWER ANS WITHOUT NOISE DURING THE OPERATION | 1 | |
| VIBRATION HOPPER | THE VIBRATION HOPPER IS MAINLY USED TO FEED THE MATERIAL FROM THE BALE BREAKER INTO THE FIBER OPENING MACHINE EVENLY BY A VIBRATION DEVICE. SO THAT MATERIAL IS EVENLY LOADED AND THEN OUTPUT CAN BE EVENLY CONTROLLED ALSO. | 1 | |
| FIBER OPENER | THE FIBER OPENING MACHINE HAS BEEN DEVELOPED ACCORDING TO THE CUSTOMER'S REQUIREMENT WHICH IS MORE EFFICIENT FOR BOTH REGULAR FIBER AND MICRO FIBER OPENING FOR 100% OPENING RATE | 1 | |
| VACUUM SYSTEM | THE VACUUM SYSTEM IS USED TO PROVIDE VACUUM POWER FOR THE VACUUM FILLING SYSTEM: DUST COLLECTION ARRANGED. | 1 | |
| DOUBLE NOZZLE VACUUM FILLING SYSTEM | THE VACUUM PILLOW SYSTEM HAS BEEN PRODUCED FOR THE EUROPEAN TECHNOLOGY ACCORDIGN TO THE SOFA CUSHION AND PILLOW FILLING, TECHNICAL: MULTI-CHAMBER CUSHIONS CAN BE FILLED IN ONCE TIME WITHOUT TAKING OUT FROM THE FILLING NOZZLES; THERE IS NO NEED TO HAVE FINISHING ADJUSTMENT BECAUSE IT'S ALREADY CLEAN AFTER FILLED, FILLING PIPE QUANTITY CAN BE ORDERED SEPARATELY | 2 | |
| SIEMENS CONTROL SCREEN | THE ENTIRE OPERATION DATA CAN BE ADJUSTED BY THE CONTROL SCREEN EASILY THAT DOES NOT REQUIRE A HIGH TECHNICAL SKILL OF THE OPERATOR. DIFFERENT LANGUAGE CAN BE PREPARED ACCORDING TO CUSTOMER'S REQUIREMENT | 1 | |
| CONTROL SYSTEM | 
 
 
 | ALL ELECTRICAL KEY PARTS ARE FAMOUS WORLD BRANDS SUCH LIKE SIEMENS, SCHNEIDER AND OMRON WHO CAN OFFER SERVICE FROM LOCAL: SAFETY RELAY AC24V LOW VOLTAGE CONTORL SYSTEM: SC24V PLC DIFFERENT POWER VOLTAGE CUSTOMIZED: IT'S ABLE TO MEET THE CE AND UL RULES ALL DIFFERENT VOLTAGE MACHINES WILL BE TESTED IN OUR WORK SHOP WITH A CERTAIN POWER TRANSFORMED BY A MULTI VOLTAGE, IN ORDER TO CONFIRM THE MOTOR QUALITY. | 1 | 
QUANTITY AVAILABLE: 1
 
