Search results for: 'AIR+COVERING+MACHINE'

M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

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SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

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POLYMER CLEANING GROUP

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CRYSTALLIZING GROUP

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DRYING GROUP

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PNEUMATIC CONVEYING SYSTEM

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EXTRUDER HOPPER

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EXTRUDER

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FILTERING UNIT

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MELT TRANSFER LINE

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SPINNING BEAM

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SPINNING PACKS

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FILAMENTS QUENCHING SYSTEM

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FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

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WEB FORMING CONVEYOR BELT

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CREEL FOR APPLICATION OF REINFORCING FILAMENTS

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PRE-NEEDLING MACHINE

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NEEDLING MACHINE

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THERMOSETTING UNIT

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OUTLET CALENDER

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FOULARD

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BINDER PREPARATION SYSTEM

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DRYER

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OUTLET CALENDER

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AUTOMATIC WINDER

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AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

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DIATHERMIC OIL HEATING SYSTEM

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CHILLED WATER CIRCULATION AND GENERATION SYSTEM

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EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

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FIBRE DUST RECOVERY SYSTEM

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EDGES RECOVERY SYSTEM

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SPINNING SECTION STEEL STRUCTURE

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DISTRIBUTION ELECTRIC CABINETS

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PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

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CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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TT-4595 SSM AIR COVERING DP-C, YEAR 1999, 30 SPINDLES SSM AIR COVERING MACHINE MODEL DP-C YEAR 1999 QUANTITY: 2 SETS Learn More

TT-2363 LION AUTOMATIC BLOWER, NOZZLES 2, YEAR 2011 QUANTITY: 1 Learn More

Federal health officials have now recommended that we cover our faces with fabric during the coronavirus pandemic. But what material offers the most protection?

The Centers for Disease Control and Prevention has posted a no-sew mask pattern using a bandanna and a coffee filter as well as a video on making masks using rubber bands and folded fabrics found at home.

While a simple face covering can reduce the spread of coronavirus by blocking outgoing germs from coughs or sneezes of an infected person, experts say there is more variation in how much homemade masks might protect the wearer from incoming germs, depending on the fit and quality of the material used.

Scientists around the country have taken it upon themselves to identify everyday materials that do a better job of filtering microscopic particles. In recent tests, HEPA furnace filters scored well, as did vacuum cleaner bags, layers of 600-count pillowcases and fabric similar to flannel pajamas. Stacked coffee filters had medium scores. Scarves and bandanna material had the lowest scores, but still captured a small percentage of particles.

If you don’t have any of the materials that were tested, a simple light test can help you decide whether a fabric is a good candidate for a mask.

“Hold it up to a bright light,” said Dr. Scott Segal, chairman of anesthesiology at Wake Forest Baptist Health who recently studied homemade masks. “If light passes really easily through the fibers and you can almost see the fibers, it’s not a good fabric. If it’s a denser weave of thicker material and light doesn’t pass through it as much, that’s the material you want to use.”

Researchers say it’s important to remember that lab studies are conducted under perfect conditions with no leaks or gaps in the mask, but the test methods give us a way to compare materials. And while the degree of filtration for some homemade masks seems low, most of us — who are staying home and practicing social distancing in public — don’t need the high level of protection required for medical workers. More important, any face covering is better than none, especially if worn by a person who has the virus but doesn’t know it.

The biggest challenge of choosing a homemade mask material is to find a fabric that is dense enough to capture viral particles, but breathable enough that we can actually wear it. Some items being touted online promise high filtration scores, but the material would be unwearable.

Dressing Up for Work … at Home
Yang Wang, an assistant professor of environmental engineering at Missouri University of Science and Technology, worked with his graduate students to study various combinations of layered materials — including both air filters and fabric. “You need something that is efficient for removing particles, but you also need to breathe,” said Dr. Wang, who last fall won an international award for aerosol research.

To test everyday materials, scientists are using methods similar to those used to test medical masks, which everybody agrees should be saved for medical workers who are exposed to high doses of virus from seeing infected patients. The best medical mask — called the N95 respirator — filters out at least 95 percent of particles as small as 0.3 microns. By comparison, a typical surgical mask — made using a rectangular piece of pleated fabric with elastic ear loops — has a filtration efficiency ranging from 60 to 80 percent.

Dr. Wang’s group tested two types of air filters. An allergy-reduction HVAC filter worked the best, capturing 89 percent of particles with one layer and 94 percent with two layers. A furnace filter captured 75 percent with two layers, but required six layers to achieve 95 percent. To find a filter similar to those tested, look for a minimum efficiency reporting value (MERV) rating of 12 or higher or a microparticle performance rating of 1900 or higher.

The problem with air filters is that they potentially could shed small fibers that would be risky to inhale. So if you want to use a filter, you need to sandwich the filter between two layers of cotton fabric. Dr. Wang said one of his grad students made his own mask by following the instructions in the C.D.C. video, but adding several layers of filter material inside a bandanna.

Dr. Wang’s group also found that when certain common fabrics were used, two layers offered far less protection than four layers. A 600 thread count pillow case captured just 22 percent of particles when doubled, but four layers captured nearly 60 percent. A thick woolen yarn scarf filtered 21 percent of particles in two layers, and 48.8 percent in four layers. A 100 percent cotton bandanna did the worst, capturing only 18.2 percent when doubled, and just 19.5 percent in four layers.

The group also tested Brew Rite and Natural Brew basket-style coffee filters, which, when stacked in three layers, showed 40 to 50 percent filtration efficiency — but they were less breathable than other options.

If you are lucky enough to know a quilter, ask them to make you a mask. Tests performed at the Wake Forest Institute for Regenerative Medicine in Winston-Salem, N.C., showed good results for homemade masks using quilting fabric. Dr. Segal, of Wake Forest Baptist Health, who led the study, noted that quilters tend to use high-quality, high-thread count cotton. The best homemade masks in his study were as good as surgical masks or slightly better, testing in the range of 70 to 79 percent filtration. Homemade masks that used flimsier fabric tested as low as 1 percent filtration, Dr. Segal said.

The best-performing designs were a mask constructed of two layers of high-quality, heavyweight “quilter’s cotton,” a two-layer mask made with thick batik fabric, and a double-layer mask with an inner layer of flannel and outer layer of cotton.

Bonnie Browning, executive show director for the American Quilter’s Society, said that quilters prefer tightly woven cottons and batik fabrics that stand up over time. Ms. Browning said most sewing machines can handle only two layers of fabric when making a pleated mask, but someone who wanted four layers of protection could wear two masks at a time.

Ms. Browning said she recently reached out to quilters on Facebook and heard from 71 people who have made a combined total of nearly 15,000 masks. “We quilters are very much in the thick of what’s going on with this,” said Ms. Browning, who lives in Paducah, Ky. “One thing most of us have is a stash of fabric.”

People who don’t sew could try a folded origami mask, created by Jiangmei Wu, assistant professor of interior design at Indiana University. Ms. Wu, who is known for her breathtaking folded artwork, said she began designing a folded mask out of a medical and building material called Tyvek, as well as vacuum bags, after her brother in Hong Kong, where mask wearing is common, suggested it. (DuPont, the maker of Tyvek, said in a statement that Tyvek is intended for medical apparel, not masks.) The folded mask pattern is free online, as is a video demonstrating the folding process. In tests at Missouri University and University of Virginia, scientists found that vacuum bags removed between 60 percent and 87 percent of particles. But some brands of vacuum bags may contain fiberglass or are harder to breathe through than other materials, and shouldn’t be used. Ms. Wu used a bag by EnviroCare Technologies, which has said it does not use fiberglass in its paper and synthetic cloth bags.

“I wanted to create an alternative for people who don’t sew,” said Ms. Wu, who said she is talking to various groups to find other materials that will be effective in a folded mask. “Given the shortage of all kinds of materials, even vacuum bags might run out.”

The scientists who conducted the tests used a standard of 0.3 microns because that is the measure used by the National Institute for Occupational Safety and Health for medical masks.

Linsey Marr, a Virginia Tech aerosol scientist and an expert in the transmission of viruses, said the certification method for respirators and HEPA filters focuses on 0.3 microns because particles around that size are the hardest to catch. While it seems counterintuitive, particles smaller than 0.1 microns are actually easier to catch because they have a lot of random motion that makes them bump into the filter fibers, she said.

“Even though coronavirus is around 0.1 microns, it floats around in a wide range of sizes, from around 0.2 to several hundred microns, because people shed the virus in respiratory fluid droplets that also contain lots of salts and proteins and other things,” said Dr. Marr. “Even if the water in the droplets fully evaporates, there’s still a lot of salt and proteins and other gunk that stays behind as solid or gel-like material. I think 0.3 microns is still useful for guidance because the minimum filtration efficiency will be somewhere around this size, and it’s what NIOSH uses.”

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REFERENCE NUMBER: K-0272 CATTLE SLAUGHTER LINE 60 PER HOUR SHIFT PRODUCTION: 100 TONS (60 CATTLE PER HOUR) QUANTITY AVAILABLE: 1 Learn More

INVENTORY NUMBER: E-6016 TRUTZSCHLER PREPARATION LINE FOR COTTON FIBERS YEAR 2003 FOR SALE AS A COMPLETE PLANT ONLY TRUTZSCHLER COTTON PROCESSING MACHINE, C/O, MODEL SC 1552002 QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-7873

CHOCOLATE CEREAL AND GRANOLA BAR AUTOMATIC LINE

 

AUTOMATIC LINE

FOR CHOCOLATE CEREAL AND GRANOLA BARS

AUTOMATIC COMBINATION BETWEEN THE FREEZING, FORMING, AND PRESSING ROLLERS, AND THE SLITTING TECHNOLOGY.

THIS PRODUCING LINE IS A MULTI-FUNCTION LINE WHICH CONSISTS OF KITCHEN EQUIPMENTS, FORMING AND SHEETING SYSTEM, NUTS SPRINKLING SYSTEM, FORMING AND PRESSING ROLLER, REFRIGERATION SYSTEM, COOLING TUNNEL, CANDY BAR SLITTING, CUTTING AND CONVEYING SYSTEM, AND CHOCOLATE ENROBING MACHINE, ETC.

 

THIS LINE TAKES THE PLACE OF THE TRADITIONAL, MANUAL WORKSHOP PRODUCTION WITH FULL AUTOMATIC MACHINERY PRODUCTION. THIS LINE WILL BE IDEAL FOR THE CANDY BAR LEISURE FOOD INDUSTRY, WITH MODERN AND LARGE QUANTITY PRODUCTION.

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REFERENCE NUMBER: M-4796 (11111575DJQ10RX) L COMPLETE BREWERY 65HL INCLUDING FILLING LINES AND KEG LINE DELIVERY OF ONE 65 HL BREWERY WITH THE FOLLOWING EQUIPMENT: 1. MALT HANDLING - MALT ACCEPTANCE BY BIG PACKS - MALT ELEVATOR TO CONDITIONING TANK - GRIST CASE - MALT MILL, MAKE STEINECKER, TYPE: MAISCHOMAT 3003, WET MALT MILL, BUILT 1997 2. BREWHOUSE EQUIPMENT 3-KETTLE-STEINECKER-BREWHOUSE WITH 65 HL CAST WORT, COMPLETE IN STAINLESS STEEL, DRIVES FROM BELOW, AUTOMATED, WITH SIEMENS S5 CONTROL, BUILT 1997 - MASH TUN WITH MASHING FROM BELOW, BOTTOM HEATING ZONE, MASH PUMP, Ø: ~2.500mm - LAUTERTUN, WITH 2-ARM RAKING MACHINE, STAINLESS STEEL KNIFES, 6-PARTED STAINLESS STEEL FALSE BOTTOM, RING LAUTERIG, FALSE BOTTOM RINSING, SPENT GRAINS FALL PIPE, FLOW METER, LAUTER PUMP, Ø: ~2.500mm - WORT KETTLE / WHIRLPOOL, WITH INTERNAL COLANDRIA, WITH TANGENTIAL INLET, SPRAYBALL, WORT PUMP, ~2.500mm - AUTOMATED CONTROL OVER PC FOR BREWHOUSE UNTIL FERMENTING CELLAR AND CIP - ELECTRICAL CONTROL CABINETS - STEEL CONSTRUCTION BETWEEN THE VESSELS - HOT WATER TANK, 200 HL CONTENT, IN STAINLESS STEEL, ISOLATED, HORIZONTAL, STEAM HEATED, WITH MANWAY, MEASUREMENTS: Ø: 2.400 mm x L: 5.700 mm x H: 2.800 mm, WITH PLATE HEAT EXCHANGER, FREQUENCY CONTROLLED PUMP, CONTROL CABINET - COLD WATER TANK, HORIZONTAL, ~150 HL CONTENT, IN STAINLESS STEEL, ISOLATED, WITH MANWAY, MEASUREMENTS: Ø: 2.300mm x L: 4.000mm x H: 2.400mm, WITH PLATE HEAT EXCHANGER, PUMP, CONTROL CABINET - 1 CIP-TUB 3. WORT COOLING - WORT COOLER, MAKE SONDEX, TYPE: S38-FG, 1-STAGE, FOR ICE WATER, 6 BAR, 0,130°C, FLOW METER, BUILT 1998 - WORT AERATION 4. FERMENTING- + STORAGE CELLAR - 9 CYLINDER-CONICAL FERMENTING- AND STORAGE TANKS, INDOOR-CCTS, MAKE HOLVRIEKA, WITH EACH 300 HL GROSS CONTENT, 0,99 BAR, STANDING ON 4 FEET, WITH 3 COOLING ZONES 2 OF THEM IN THE WALL AND 1 CONE COOLING ZONE, WALL ISOLATED WITH PU-FOAM WITHOUT COVERING, CONE ISOLATED AND COVERED, WITH SCANDI BREW ARMATURES, SAMPLER, CLEAR AND REST OUTLET, HEIGHT: ~ 7.500mm, Ø: ~2.900mm, BUILT 1997 - 2-TANK-CIP-PLANT, AUTOMATED, ONLY FOR THE CCTS, IN STAINLESS STEEL, WITH LID, LEVEL DISPLAY, PIPING, PUMP, AUTOMATIC APV VALVES - 2 PANEL, WITH SWIVELLING BOWS - PUMPS - CARLSBERG FLASK FOR YEAST PROPAGATION FROM SCANDI BREW - 1 YEAST TUB, ABOUT 100 LT, IN STAINLESS STEEL, WITH LID, AS TRANSFER TUB - YEAST PUMP, MOBILE 5.1 FILTERCELLAR 100 HL/H - KIESELGUHRFILTER, MAKE SCHENK, TYPE: ZHF-S25, FOR 100 – 125 HL/H WITH OPERATING PLATFORM, HYDRAULIC DRIVE, HYDRAULIC AGGREGATE, STANDING ON BASIS FRAME, BUILT 1989, GRATING, CONTROL CABINET - KIESELGUHR DOSAGE, WITH AGITATOR, LID, DOSAGE PUMPE, PRECOATING PUMP - DOSAGE TUB WITH AGITATOR AND PUMP, MOBILE, WITH PLUG - ROOM AIR EVAPORATOR WITH 2 FAN 5.2 BBT CELLAR - 3 STAINLESS STEEL BRIGHT BEER TANKS / BBTS, MAKE HOLVRIEKA, EACH 140 HL, 1 TANK WITH 1,5 BAR, 2 OF THEM WITH 1,0 BAR BUILT 1997, MOULDED BOTTOM TANKS, NOT COOLABLE, STANDING ON 4 FEET, WITH MANWAY, SPRAY HEAD, PULLED DOWN CLEANING PIPE, SAMPLER, MANOMETER, Ø: 1.500 mm, BUILT 1998 - BEER PUMP - PANEL, MAKE PALL - 1 CIP-TUB, MANUAL, WITHOUT LID, STANDING ON 3 FEET, ~100 LT CONTENT, PUMP - CO2 MEASURING UNIT MAKE HAFFMANS, MOBILE 6. COMBINATED BOTTLING LINE, NON RETURNABLE BOTTLES AND CANNING LINE FILLING LINE FOR NON RETURNABLE GLASS BOTTLES FOR 0,275 LT, 0,33 LT 0,5 LT AND 0,75 LT BOTTLES WITH CROWN CAPS OR SCREW CAPS: - NEW GLASS AND CANS DEPALLETIZER, MAKE KÖNIG, TYPE: M-0-00.5086/1, CHUTE MACHINE, BUILT 2000, IN OPERATING FOR THE GLASS LINE AND THE CANNING LINE (INTERIM LAYER LIFT OFF IS OUT OF OPERATION - LINEAR-RINSER, MAKE SFT STEINLE FÖRDERTECHNIK AUGSBURG, INLET AT TOP, OUTLET BELOW, FREQUENCY CONTROLLED, COMPLETE IN STAINLESS STEEL, BUILT 1997 - METAL INSPECTION, MAKE HEUFT - BOTTLE FILLER, MAKE H+K/KHS, TYPE: VVF 80/12/12, SINGLE PRE-EVACUATION, REBUILT IN 1997 FROM HORMES, WITH CROWN CAPPER AND SCREW CAPPER FOR PLASTIC CAPS, VACUUM PUMP, BEER REGULATION LINE, HDE, LEFT->RIGHT - FILL HEIGHT INSPECTING, MAKE HEUFT, TYPE: BASIC, BUILT 2003 - LABELER, MAKE CAVAGNINO & GATTI, FOR 10.000 BPH, FOR SELF-ADHESIVE LABEL WITH 3 AGGREGATE FOR FRONT-, BACK- AND NECK LABEL, BUILT 2009, WITH FREE STANDING CONTROL DESK - CAP SET UP - TRAY-ERECTOR, MAKE KETTNER, BUILT 1994 - SHRINK PACKER, MAKE DOBOY, TYPE: SW 83-D, BUILT 1980 - FLASH PASTEURIZER, MAKE ALFA LAVAL, TYPE: N-35, FOR 100 HL/H, 3-STAGE, WITH BACK COOLING ZONE, HOT HOLDING ZONE, BUILT 2005 - CHAMBER PASTEURIZER, MAKE RICO, FOR 2 PALLET, COMPLETE OVERHAULED IN 2003 - 1 CIP-TUB 7. CANNING LINE FOR 250 ML SLIM-LINE CANS FOR BEER AND CARBONATED SOFTDRINKS, FORMAT PARTS FOR 330/500 LT CANS TYPE 202, PARTLY EXISTING: - RINSER, MAKE TRANS TECH HYSEK, TYPE: CANJET 2575, 2-CHANNEL RINSER WITH CAN TURNER AFTER THE RINSER, BUILT 2000 - FILLER, MAKE NOLL (KHS), WITH 16 FILLING VALVES, UNDERCOVER GASSING, BUILT 1982 - SEAMER, MAKE FERRUM, TYPE: F160, WITH 6 HEADS, BUILT 1981 - FILL HEIGHT INSPECTION, MAKE HEUFT, TYPE: BASIC, BUILT 2005 - CAN WARMER / PASTEURIZER, MAKE ENZINGER, TYPE: PS 4500, WITH 3 ZONES, IN STAINLESS STEEL, WITH EDELSTAHL, WITH WIRE HOOP HINGE BELT, BUILT 1982 - MULTIPACKER, MAKE SMI, TYPE: MP 100 RD, FOR 4/6 PACKS WITH CARDBOARD - „AIR-KNIFE“, MAKE SONIC SYSTEMS - CONVEYORS 8. KEG-WASHER/FILLER KEG-PLANT MAKE MALEK MB KEG TECHNOLOGIE, TYPE: TWIN 3, WITH 2 HEADS, 1 X CLEANING HEAD AND 1 X FILLING HEAD, PRESSING FROM TOP, CURRENTLY TRIANGULAR FITTING, 3 MEDIA FILTER, WITH 1 DETERGENT TUB, BUILT 2003 9. SYRUP ROOM - SUGAR DISSOLVING TANK, IN STAINLESS STEEL, WITH AGITATOR - 5 MIXING TANKS, STAINLESS STEEL, DIFFERENT CONTENTS, OF THEM 1 LYING TANK 8 HL ISOLATED - PREMIXER, MAKE HORMES, FOR 200 HL/H, REBUILD IN 1997 FROM HORMES - PLATE FILTER, MAKE STRASSBURGER, 40X40, WITH 45 PLASTIC PLATES - BAG FILTER - 3 PUMPS: MONO PUMP, MOBILE PUMP WITH SWITCH 10. BAG-IN-BOX-FILLING AUTOMATIC BIB-PLANT WITH: - CARTON ERECTOR, MAKE CERMEX - FILLER, MAKE SMURFIT - CARTON CLOSER, MAKE CERMEX - MANUAL BIB-FILLER, MAKE ALFA LAVAL, TYPE: PICCOLO, BUILT 2011 11. APPLE / BERRY JUICE PRODUCTION - APPLE CRUSHER, MAKE VORAN, BUILT 2011 - BERRY CRUSHER, MAKE BUCHER, BUILT 2011 - APPLE PRESS, MAKE BUCHER, TYPE: XPLUS 40 M, BUILT 2011 - HOLDING TANK - PUMPS - 2 STORAGE TANKS FOR JUICE IN STAINLESS STEEL, EACH 30.000 LT, WITH AGITATOR, NON-PRESSURE 12. TECHNICAL UNITS 12.1 COLD SUPPLY - GLYCOL COOLING, MAKE CARRIER, WITH 2 COMPRESSORS, R22, BUILT 1997 - WATER COOLED CONDENSER, BUILT 1997 12.2 STEAM SUPPLY - STEAM KETTLE, FOR 2 TO. STEAM/H, 12 BAR, WITH WEIßHAUPT-GAS-BURNER, CONDENSATE-TANK AND CHIMNEY, BUILT 1997 13. LABORATORY EQUIPMENT - BEER ANALYSER, MAKE ANTON PAAR, TYPE: SP-1 AUTO SAMPLER - TURBIDMETER - O2 IN HEADSPACE CONTROL MAKE ZAHM & NAGEL - CO2 MEASURING, MAKE HAFFMANS, TYPE: GEHALTEMETER 14. OTHERS - PALLETIZER, MAKE KETTNER, FOR TRAYS ON EURO-PALLET, COMPLETELY OVERHAULED, NOT USED - STERILE FILTER, MAKE PALL, TYPE: CFS, FOR 100 HL/H, NOT IN USE, BUILT 1998 - VARIOUS NEW AND NOT USED CONVEYORS - VARIOUS CARTRIDGE FILTERS - VARIOUS PUMPS - CARLSBERG-FLASK FOR YEAST PROPAGATION - VARIOUS SMALL TANKS QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: K-3713 LAUNDRY SOAP PRODUCTION LINE-CAPACITY 1000 -1500 KG/HR THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES AND REFINING CONTINUOUSLY, THEN STAMPING INTO SOAPS. THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT. QUANTITY AVAILABLE: 1

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S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR

LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).

1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.

III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.

ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1

ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1

ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4

ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERAL

ITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL

2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.

ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4

ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3

ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERAL

ITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 1

3. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.

ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2

ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1

ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1

ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2

ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1

ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1

ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1

ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1

ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1

ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2

ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERAL

ITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL

4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.

ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2

ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1

ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1

ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4

ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 1

5. OTHERS

ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1

ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 4

6. ADDITIONAL MACHINES AND SPARE PARTS

ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1

ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1

ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1

ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1

QUANTITY: 1 PLANT

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