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YY-1366 BAG CLOSING MACHINE HEAD, INSTRUCTION MANUAL FOR OPENRATOR SAFETY: - THIS MANUAL BOOK CONTAINS INSTRUCTIONS AND PRECAUTIONS FOR USING THE BAG CLOSING MACHINE HEAD. BE SURE TO READ AND UNDERSTAND THE MANUAL BOOK BEFORE USING THE MACHINES. - KEEP THIS MANUAL BOOK NEAR THE SEWING MACHINE FOR REFERENCE. BE SURE TO ATTACH THIS MANUAL BOOK TO THE MACHINE WHEN LENDING OR TRANSFER IT TO ANOTHER PERSON OR COMPANY. - PLEASE CONTACT THIS MANUAL BOOK FROM US IF IT LOST. - THE CONTENTS OF THIS MANUAL BOOK ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE FOR IMPROVEMENT AND SAFETY PURPOSE. Learn More

YY-2869 SEMI-AUTOMATIC REWINDING MACHINE, WORKING WIDTH 2200mm – FLIPPING (ALTERNATING WINDING ROLLS) 1. MACHINE STRUCTURE: THE MAIN BODY OF THE MACHINE IS MADE OF A STEEL PLATE STRUCTURE, AND THE REWINDING HAS A UP & DOWN AXIS REWINDING. THE CYLINDER LET OFF AUTOMATICALLY SETS FOR CUTTING, AND HAS FUNCTIONS SUCH AS METER COUNTING, RE-SETTING THE METER TO ZERO, AND AUTOMATIC SPEED INCREASE. 2. PRODUCT USAGE: THIS MACHINE IS MAINLY USED FOR RE-WINDING AND TRIMMING OF VARIOUS PAPERS, PAPER-PLASTIC COMPOSITES, FILM, DECORATIVE MATERIALS AS WELL AS PACKAGING MATERIALS, CLOTH, VINYLS AND SIMILAR MATERIALS. 3. CUTTING TYPE: ROTATING BLADE FOR AUTOMATIC CUTTING. 4. REWINDING ACCURACY ERROR: 0.1%. 5. MAXIMUM UNWINDING DIAMETER: Φ 915mm, WEIGHT 1000KGS. 6. MAXIMUM UNWINDING WIDTH: 2200mm. 7. MAXIMUM REWINDING DIAMETER: Φ420mm, WEIGHT 100KGS. 8. MAXIMUM MECHANICAL SPEED: 200 METERS/MINUTE. 9. COMPLETE MACHINE POWER: 20KW. 10. EQUIPMENT OVERALL SIZE: 2600×2900×1600mm. QUANTITY: 1 Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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YY-2154 AUTOMATIC MATTRESS PROTECTOR SEWING MACHINE TECHNICAL DATA: 1. INCORPORATED PEGASUS OVERLOCK SEWING MACHINE, WITH HIGH SPEED AND STABLE PERFORMANCE. 2. DUAL MACHINE HEAD SYNCHRONOUS OPERATION, FREELY SWITCHABLE, INDEPENDENT OPERATION, OR RUN SYNCHRO - NOUSLY. 3. ELASTIC TENSION CONTROL STRUCTURE, AUTOMATIC GUIDE STRUCTURE, TO ENSURE ELASTIC SEWING AUTOMATION IS COMPLETED. 4. AUTOMATIC CORRECTION OF ALIGNMENT TO ENSURE THE SEWING PROCESS OF RUBBER BAND PERFECTLY & CONTINUOUS STITCHING. 5. PEDAL CONTROL SEWING SPEED, CUT AND STITCH TOGETHER, EXCESS EDGE MATERIAL CUT AND COLLECTED VIA ABSORPTION BIN. 6. SKIRT WIDTH SUPPORTS: 200 TO 500mm. 7. THREAD BREAKAGE DETECTION AND ALERT WITH ALARM. 8. THE MACHINE OCCUPIES SMALL SPACE, LOW POWER, AND SAVE ENERGY. 9. LARGE THREAD SPOOL HOLDER RACK IS OPTIONAL TO REDUCE FREQUENCY OF THREAT CHANGES. 10. CONSTANT TENSION CONTROL ENSURES THE STITCHING QUALITY OF ELASTIC SKIRT. APPLICATION: FOR MATTRESS PROTECTOR PRODUCTION, AUTOMATIC RUBBER BANDS SEWING, AUTO EDGE-ALIGNMENT, AUTO-FEEDING, DETECT MATERIAL, ETC. QUANTITY: 1 Learn More

TT-1047 MICRO COMPUTER TENSILE STRENGTH TESTING MACHINE TENSILE COMPRESSION TESTING MACHINE KEY SPECIFICATIONS CAPACITY: 50N, 100N, 200N, 500N, 1KN, 2KN,2.5KN DISPLAY: LCD DISPLAY FORCE RESOLUTION: 1/50,000 FORCE ACCURACY: ≤+/-0.5% STROKE RANGE: 1100mm (EXCLUDE THE GRIPS) STROKE RESOLUTION: 0.001mm TEST SPEED: 0.001-500mm/MIN CAN BE SET, WITH UP & DOWN FAST ADJUSTMENT BUTTON OF GRIPS FORCE UNIT SWITCH: KGF, N, IBF, G, TON, MPA STOP MODE: OVERLOAD STOP, EMERGENCY STOP BUTTON. SPECIMEN DAMAGE AUTOMATIC STOP MACHINE DRIVE: AC INVERTER MOTOR DRIVE POWER SUPPLY: AC 220V 50-60Hz 5A DIMENSIONS: 470 X 380 X 1860mm WEIGHT: 60KG QUANTITY: 1 Learn More

TT-1037 SINGLE COLUMN TENSILE STRENGTH TESTER KEY SPECIFICATIONS CAPACITY: 50N, 100N, 200N, 500N, 1KN, 2KN, 2.5KN, 5KN DISPLAY: COMPUTER DISPLAY FORCE RESOLUTION: 1/100,000 FORCE ACCURACY: ≤+/-0.5% STROKE RANGE: 1000mm STROKE RESOLUTION: 0.001mm TEST SPEED: 0.001-1000mm/MIN CAN SET ON DISPLAY, WITH UP & DOWN FAST ADJUSTMENT BUTTON OF GRIPS FORCE UNIT SWITCH: KGF, N, IBF, G, TON, MPA STOP MODE: OVERLOAD STOP, EMERGENCY STOP BUTTON. SPECIMEN DAMAGE AUTOMATIC STOP MACHINE DRIVE: SERVO MOTOR DRIVE, SYNCHRONOUS WHEEL AND PRECISION BALL SCREW DRIVE POWER: 120W POWER SUPPLY: AC 220V 50-60Hz 10A DIMENSIONS: APPROX 500 X 400 X 1450mm WEIGHT: 60KG ACCESSORIES: STANDARDS ACCESSORIES: 1 SET MANUAL GRIPS, 1 PC LOAD CELL, 1 PC ENGLISH OPERATION SOFTWARE, 1 PC CABLE CONNECT WITH PC OPTION ACCESSORIES: OPTIONAL DESKTOP COMPUTER OPTIONAL OTHER GRIPS QUANTITY: 1 Learn More

REFERENCE NUMBER: M-5300 (131342BVGT12UF) L UNDER PAD PRODUCTION LINE UNDER PAD PRODUCTION LINE MODEL: 100CD PRODUCTS TO BE PRODUCED: 3 SIZES OF DISPOSABLE UNDER PAD (SIZE: 600x900mm, 600x600mm, 600x400mm) MECHANICAL DRIVING SYSTEM WITH INVERTER CONTROL PRODUCT STRUCTURE: FLUFF +SAP; TOP TISSUE; BOTTOM TISSUE; TOP SHEET; BACK SHEET QUANTITY AVAILABLE: 1 Learn More

YY-2409 SLOT DIE COATING MACHINE, MAXIMUM COATING WIDTH 1550mm (61 INCHES) APPLICATION: 1. HOT MELT SENSITIVE PRESSURE ADHESIVE COATING AND LAMINATION LINE, FOR COATING, LAMINATION, PEELING, REWINDING FUNCTION. 2. APPLICATION MATERIAL: PET, PVC, PAPER ETC. MACHINE FEATURES: 1. THIS MACHINE INCLUDES MICROCOMPUTER PLC, TOUCH SCREEN CONTROL, SIMPLE OPERATION AND HIGH AUTOMATION; 2. USING HIGH WEAR-RESISTANT ALLOY STEEL SLOT DIE, WITH COATING CONTROL ACCURACY AND GOOD SERVICE LIFE; 3. AN OVERALL COATING ADJUSTMENT BRACKET IS INCLUDED, AND THE REPEAT POSITIONING ACCURACY IS PRECISE; 4. AUTOMATICALLY TRACKS AND DISPLAYS AND STORES THE AMOUNT OF GLUE NEEDED, MAKING THE OPERATION AND USE CONVENIENT AND FAST; 5. THE FIRST UNWINDING IS EQUIPPED WITH A WEB GUIDING DEVICE, WITH A HIGH-PERFORMANCE INFRARED SENSOR AND ELECTRIC CONTROLLER TO ENSURE THE EVEN LET OFF OF THE MATERIAL ROLL; 6. THE HEATING TEMPERATURE IS ALL CENTRALLY CONTROLLED BY PLC; 7. THE AMOUNT OF GLUE SUPPLIED BY THE METERING PUMP FOR THE COATING WIDTH IS INPUT BY THE WORKER, AND THE AMOUNT OF GLUE SUPPLIED WILL BE AUTOMATICALLY CALCULATED AND SUPPLIED TO THE DIE SLOT. QUANTITY: 1 Learn More

YY-2761 SLOT DIE COATING MACHINE, WORKING WIDTH 1550mm, FOR HOT MELT PRESSURE SENSITIVE ADHESIVE COATING AND LAMINATION APPLICATION: 1. HOT MELT SENSITIVE PRESSURE ADHESIVE COATING AND LAMINATION LINE, IT HAS FUNCTIONS OF COATING, LAMINATION, PEELING, REWINDING FUNCTION. 2. MATERIAL APPLICATION: PET, PVC, PAPER ETC. QUANTITY: 1 Learn More

TT-1431 SLOT DIE COATING MACHINE, COATING WIDTH 1600mm PARAMETERS 1. COATING METHOD: SLOT DIE COATING 2. MAX. COATING WIDTH: 1600mm 3. COATING WEIGHT: 50 TO 300 GSM 4. UNIFORMITY: ≤10% 5. MECHANICAL SPEED: 1 TO 20 METERS PER MINUTE 6. COATING SPEED: THE COATING SPEED IS DETERMINED ACCORDING TO THE COATING WEIGHT, QUANTITY, ADHESIVE VISCOSITY, THE TEMPERATURE AND THE SUBSTRATE. 7. ROLLER WIDTH: 1750mm (ACTUAL WORKING WIDTH OF PAPER ROLL IS 1600mm) 8. MAX. UNWINDING DIAMETER: 1250mm 9. MAX. REWINDING DIAMETER: 950mm 10. UNWINDING TENSION: ≤600N 11. FILM UNWINDING TENSION: ≤200N 12. WINDING TENSION: ≤600N 13. GLUE MELTING SPEED: 310 KG/HOUR 14. GLUE INPUT HOSE: TEFLON TUBE 15. GLUE MELTING TEMPERATURE: ABOUT 260°C MAXIMUM 16. MECHANICAL POWER: ABOUT 40 KW 17. INSTALLED POWER: ABOUT 110 KW 18. POWER SUPPLY: ABOUT 440 VOLTS, 60Hz 19. AIR SOURCE: 0.6 TO 0.8 MPA 20. WATER SOURCE: 0.15 TO 0.4 MPA CIRCULATING COOLING WATER 21. DIMENSIONS: 9000 (LENGTH) X 6600 (WIDTH) X 2300mm 22. THE AMOUNT OF GLUE AND THE GLUE SPEED ARE TRACKED SYNCHRONOUSLY, AND CAN ALSO BE ADJUSTED INDEPENDENTLY QUANTITY: 1 Learn More