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TT-5705 SULZER L5300 AND L5400 LOOMS, WIDTH 1900mm, YEAR 2000 TO 2002, DOBBY ITEM 001 BRAND: SULZER MODEL: L5300 WIDTH: 1900mm YEAR OF MANUFACTURE: 2002 QUANTITY: 10 ITEM 002 BRAND: SULZER MODEL: L5300 WIDTH: 1900mm YEAR OF MANUFACTURE: 2001 QUANTITY: 8 ITEM 003 BRAND: SULZER MODEL: L5400 WIDTH: 1900mm YEAR OF MANUFACTURE: 2003 QUANTITY: 2 NOTE: ALL LOOMS HAVE A TANGENTIAL WINDER Learn More

V-2005 WARPER AND CREEL FOR DENIM YARNS WITH 48 BEAMS; 1800mm WIDTH X 1400mm DIAMETER MAXIMUM WARPING SPEED: 1000 METERS PER MINUTE WARP DENSITY: 0.3 TO 0.65 G/cm3; BRAKE SYSTEM: PNEUMATIC-HYDRAULIC CLAMP-BRAKES ON GUIDE ROLLER, WARPING BEAM, PRESS ROLLER; BRAKING DISTANCE: ≤4M (AT SPEED OF 500 METERS PER MINUTE); LENGTH MEASURING: LENGTH MEASURING ON PRESSURE ROLLER WHEN WORKING, LENGTH MEASURING ON WARPING BEAM WHEN PRESS ROLLER BACKWARDS; LENGTH MEASURING ACCURACY: ±0.1%; PRESS METHOD: CYLINDER PUSHES PRESS ROLLER GIVING PARALLEL PRESSURE ALONG THE INCLINED LINEAR GUIDE, PNEUMATIC DISC OFFERS AUXILIARY DAMPING PRESSURE; EXPANSION REED TYPE: W SHAPE, MOVABLE UP AND DOWN, LEFT AND RIGHT; REED TRAVERSE RANGE: 0 TO 40mm ADJUSTABLE; REED TRAVERSE ADJUSTMENT: MANUALLY; REED TRAVERSE FREQUENCY: 24 CYCLES PER MINUTE; EXPANSION REED STRETCH METHOD: ELECTRICAL; REED CENTERING METHOD: ELECTRICAL; BEAM CLAMP: PNEUMATIC; PRESS ROLLER CENTERING: ELECTRICAL; WORKSTATION: TOUCH SCREEN, BUTTONS ON SAFETY BAR. QUANTITY: 1 SET SHIPPING NOTICE: 1 40FT CONTAINER FOR WARPER AND CREEL 1 40FT CONTAINER FOR 48 BEAMS TIME TO BUILD THE MACHINE: 100 DAYS Learn More

REFERENCE NUMBER: M-4313 (1010HAYEXX9) K SPINNING BARMAG FOR POLYESTER YARN -YEAR 2000 BRAND BARMAG YEAR PLANT 2000 QUANTITY AVAILABLE: 1 Learn More

TT-5191 CATERPILLAR 3616 MARINE GENSET, 4600KW, 10 HOURS, YEAR 2010, 60Hz, DIESEL OIL CATERPILLAR 3616 YEAR: 2010 HOURS: 10 POWER: 4600KW VOLT: 11200V FREQUENCY: 60Hz FUEL: DIESEL OIL MARINE GENSET WITH RADIATOR WITH SPECIFCATION BOOK/MANUAL BOOK DELIVERY TIME: TWO WEEKS QUANTITY: 8 Learn More

INVENTORY NUMBER: E-4553 FOAM MACHINERY FOR SALE QUANTITY AVAILABLE: 33 LOTS Learn More

TT-4302 COMPLETE WOOL WEAVING AND FINISHING PLANT, 2200mm TO 2900mm, YEAR 1991 TO 2003 Learn More

COFFEE, SYRUP, LABELERS, CARTONERS AND SIMILAR EQUIPMENT

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TT-7577 RIUS MACHINE DIANA 608 B-8-15 CROCHET KNITTING MACHINE, YEAR 2022 1. RIUS MACHINE MODEL DIANA 608 B-8-15 2. YEAR: 2022 3. CROCHET KNITTING MACHINE QUANTITY: 1 Learn More

TT-3721 BARMAG AND TEIJIN SEIKI WINDERS, YEAR 1993 TO 2005 Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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