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REFERENCE NUMBER: T-6756 GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER YEAR: 2012, HAS NEVER BEEN INSTALLED WORKING WIDTH: 3200mm (AFTER EDGE TRIM) CAPACITY: 1400 KG/H (BEFORE EDGE TRIM) RANGE OF WEIGHTS: 80 TO 3500 G/M2 THICKNESS: MAX. 250mm WEB DENSITY: 5 TO 80 KG/M3 WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN] 80 298 18.0 100 370 18.0 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 CONSISTING OF: • BALE OPENING BRAND: GRAUTE 3X BALE OPENER (BO 150) 1X FINE OPENER (FO 125) 2X TRANSPORT FAN (TFF 30) 2X FILLING CAGE (FC 150) 3X WEIGHTING PLATE SYSTEM (WPS 150) 2X CONTINUOUS MIXING OPENER • BLENDING AND FEEDING BRAND: GRAUTE 1X LARGE VOLUME BLENDER (LVB 150) 2X TRANSPORT FAN (TFF 30) 1X METAL DETECTOR (DMX) 1X BUFFER EQUIPMENT (PO 175) • AIRLAY-CARDING BRAND: GRAUTE 1X CARD FEEDING UNIT (CFV 344) 1X WEIGHTING PLATE SYSTEM (WPS 344) 1X AIR-WEB FORMER (AWF 344) 1X HIGH LOFT OUTLET 2X TRANSPORT FAN (TFF 30) 1X DUST FAN (DF 25) 1X FILTER STATION 1X CONTINUOUS MISSING OPENER (CMO 80) 1X CONVEYOR BELT (CB 80) • TOPCON DOUBLE BELT OVEN BRAND: SCHOTT & MEISSNER 2X 3M TOPCON HEATING SECTIONS 2X DIRECT HEATING BY GAS BLOWER BURNER 300KW 2X CIRCULATING AIR BLOWER 25000M3/H; 15KW 1X EXHAUST AIR FAN 6000M3/H; 3KW 2X TOPCON COOLING SECTIONS 1X EXHAUST AIR BLOWER 28000M3/H; 15KW 1X FRESH AIR BLOWER 28000M3/H; 15KW TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED • CUTTING MACHINE BRAND: SCHOTT & MEISSNER 1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm TRANSPORT BELT FOR CROSS CUTTING UNIT SAFETY FENCES ON THE CUTTING MACHINE • WINDER BRAND: SCHOTT & MEISSNER OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm 1X ASCENDING BATCH WINDER, MAX. Ø 1500mm • ADDITIONAL MULTI-MOTOR AC DRIVES CONTROL PANEL AND COMMAND PANEL MACHINE IS AVAILABLE FOR IMMEDIATE SALE COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED SPECIFICATION OF NONWOVEN LINE SCHOTT & MEISSNER NONWOVEN LINE FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086 CONSISTING OF: PARAGRAPH §1 1. BALE OPENING EXECUTED AS FOLLOWS • 1X BALE OPENER (BO 150) • 1X FINE OPENER (FO 125) • 1X TRANSPORT FAN (TFF 30) • 2X FILLING CAGE (FC 150) • 2X BALE OPENER (BO 150) • 3X WEIGHING PLATE SYSTEM WPS 150 • 2X CONTINUES MIXING OPENER (CMO 150) • 1X TRANSPORT FAN (TFF 30) 2. BLENDING AND FEEDING EXECUTED AS FOLLOWS • 1X LARGE VOLUME BLENDER (LVB 150) • 1X TRANSPORT FAN (TFF 30) • 1X METAL DETECTOR DMX • 1X BUFFER EQUIPMENT (PO 175) • 1XTRANSPORT FAN (TFF 30) 3. AIRLAY-CARDING EXECUTED AS FOLLOWS • 1X CARD FEEDING UNIT CFV 344 • 1X WEIGHING PLATE SYSTEM WPS 344 • 1X AIR-WEB FORMER AWF 344 • 1X HIGH LOFT OUTLET • 1X TRANSPORT FAN (TFF 35) • 1X DUST FAN (DF 25) • 1X FILTER STATION • 1X CONTINUES MIXING OPENER (CMO 80) • 1X CONVEYOR BELT (CB 80) • 1X TRANSPORT FAN (TFF 30) 4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH EXECUTED AS FOLLOWS • 2X 3M TOPCON®LP HEATING SECTIONS • 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW • 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW • 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW • 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS • 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW • 1X FRESH AIR BLOWER 28,000 M3/H; 15KW • TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM • MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED 5. SCHOTT & MEISSNER CUTTING MACHINE EXECUTED AS FOLLOWS • 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm • 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES • 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • TRANSPORT BELT FOR CROSS CUTTING UNIT • SAFETY FENCE FOR CUTTING MACHINE 6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT EXECUTED AS FOLLOWS • OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm • 1X ASCENDING BATCH WINDER, MAX. 0 1500mm 7. MULTI-MOTOR AC DRLVE(S) 8. CONTROL PANEL AND COMMAND PANEL 9. SUPERVISION OF FINAL ASSEMBLY AND START-UP ENVIRONMENTAL DETAILS SITE ALTITUDE ≤ 1000 MUNN TEMPERATURE 10 °C... ≤35 °C RELATIVE AIR HUMIDITY 65% ± 5% ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR DESIGN DATA MATERIAL IN USE CARDED AND AIRTAID NONWOVEN FIBRES PES + BICO MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER FIBRE FINESS 3.3...6.7 DTEX FIBRE LENGTH 38 TO 60mm METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE) PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE) END PRODUCT WADDINGS / INSULATION RANGE OF WEIGHTS 80...3500 G/M2 FINAL PRODUCT THICKNESS MAX. 250mm WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE) FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE) WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm FINISH PRODUCT WIDTH MAX. 3200mm PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS) MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20) REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS) TECHNICAL SPECIFICATION 1. BALE OPENING 1X BALE OPENER TYPE: BO 150 FIBRE IN USE: BICO WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE POWER INSTALLED: EACH APPROX. 5 KW 1X FINE OPENER TYPE: FO 125 FIBRE: BICO WORKING WIDTH: 1250mm MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 9 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X FILLING CAGE TYPE: FC 150 WORKING WIDTH: 1500mm WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW 2X BALE OPENER TYPE: BO 150 FIBRE IN USE: PES WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS. POWER INSTALLED EACH APPROX. 5.6 KW 3X WEIGHING PLATE SYSTEM TYPE: WPS 150 WORKING WIDTH 1500mm FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER 2X CONTINUES MIXING OPENER TYPE: CMO 150 WORKING WIDTH 1500mm WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING POWER INSTALLED: APPROX. 13 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 7.5 KW 2. BLENDING AND FEEDING 1X LARGE VOLUME BLENDER TYPE: LVB 150 WORKING WIDTH: 1500mm FILLING LENGTH: 4000mm FILLING HEIGHT: APPROX 2000mm TOTAL HEIGHT: APPROX. 5200mm FILLING CAPACITY: APPROX 12 M3 FEED BY 1 CYCLON CYC 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW 1X METAL DETECTOR TYPE: DMX WITH REMOVING DEVICE (BAC) FOR FERROUS PARTS DETECTOR WITH ELECTRONIC APPARATUS SPECIAL PVC PIPE WITH CONNECTIONS ELECTRIC-PNEUMATIC VALVE BOX COLLECTING SILO 1X BUFFER EQUIPMENT TYPE: PO 175 WORKING WIDTH: 1750mm WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND SUCTION CHANNEL MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 3 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 6,00 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 3. AIRLAY-CARDING TX CARD FEEDING UNIT TYPE: CFV 344 WORKING WIDTH 3440mm WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE MODE OF DRIVES: AC. ACF POWER INSTALLED: APPROX 7 KW 1X WEIGHING PLATE SYSTEM TYPE: WPS 344 WORKING WIDTH 3440mm FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER AIR-WEB FORMER TYPE: AWF 344 WORKING WIDTH 3440mm WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY TAKE OFF DEVICE FOR RANDOMISED WEB. KIND OF INLET OVERHEAD INLET WITH FEED ROLL 2 TRANSFER ROLLS Ø 413mm AND Ø 550mm 2 WORKER ROLLS Ø 260mm 1 STRIPPER ROLL Ø 180mm COVERED TURBO ROLL Ø 600mm ADJUSTABLE AIR-LAY FORMING CHANNEL METALLIC WIRE FOR ALL ROLLS BLOWING FAN FOR FIBRE DOFFING WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING FIBER ACCUMULATIONS FROM THE MESH CONVEYOR THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND TO BE LED TO THE CUSTOMERS FILTER INSTALLATION CARD PREPARED FOR CONNECTION TO CUSTOMERS FILLER UNIT FOR DUST ASPIRATION ETC. INCL ALL NECESSARY ACF DRIVES AND GEARBOXES, POWER INSTALLED: ABOUT 150 KW 1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN 1 X T RANSPORT FAN TYPE: TFF 35 AIR CAPACITY: MAX. 7,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X DUST FAN TYPE: DF 25 AIR CAPACITY: MAX. 3,600 M3/H MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW 1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344 AIR CAPACITY: APPROX. 40,000 M3/H 1X CONTINUES MIXING OPENER TYPE: CMO 80 WORKING WIDTH 800mm WITH FEED TABLE AND SPRING LOADED PAIR OF FEED ROLLS POWER INSTALLED: APPROX 6 KW CONVEYOR BELT TYPE: CB 80 WORKING WIDTH 800mm FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY, MAX. 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY 4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH TOPCON®LP - HEATING SECTION TYPE 1-PASS AIR-THROUGH OVEN HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION: DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER VENTILATED WIDTH MAX. 3400mm CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE) (1 HEATING SYSTEM EACH SECTION) HEATING MEDIUM NATURAL GAS INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO) MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS) TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY) TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL AIR FLOW SENSE FROM THE BOTTOM TO THE TOP COOLING MEDIUM FRESH AIR EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER TOPCON®LP CONVEYING SYSTEM TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS TOP BELT QUALITY BRONZE / STEEL BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL BELT WIDTH USEFUL WORKING WIDTH + 200mm BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM MAGNETIC SYSTEM FOR TOP BELT INCLUDED FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL 5. SCHOTT & MEISSNER CUTTING MACHINE LONGITUDINAL CUTTER OPERATING PRINCIPLE "SAW CUT MODE" WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER A) FOR SLITTING MODE B) OR LIFTED UP IF OUT OF USE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, (1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD) BLADE DIAMETER 0 810mm BLADE QUALITY CUTTING STEEL NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT) AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE MIN. SLITTING HEAD DISTANCE MIN. 300mm MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm EDGE TRIM REMOVAL INCLUDED SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE MOTOR DRIVEN BLADES INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE CROSS CUTTER OPERATING PRINCIPLE "FLYING WHEEL" THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP TYPE DRIVEN ROTARY BLADE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, BLADE DIAMETER Ø 810mm SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK BLADE QUALITY CUTTING STEEL NUMBER OF ROTARY BLADES 1X WEB WIDTH / CUTTING WIDTH MAX. 3400mm WEB THICKNESS MAX. 300mm CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED) LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR TRANSPORT BELT POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER QUALITY SYNTHETIC WEAVE BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE BELT TENSION MECHANICALLY BY SPRING FORCE BELT WIDTH USEFUL WORKING WIDTH + 200mm DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm 6. ASCENDING BATCH WINDER WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH USEFUL WORKING WIDTH 3400mm ROLLER DIAMETER 300mm ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE MAX. BATCH DIAMETER 1500mm MAX. BATCH WEIGHT TO BE ADVISED 7. MULTI - MOTOR A.C. DRIVE(S) TYPE GEARED MOTOR DRIVE(S) SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO) NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND REFERENCE INPUT TO BE GIVEN 0...10 V 8. CONTROL PANEL AND COMMAND PANEL SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES CONTROL VOLTAGE 24 V DC INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A CURRENT FLUCTUATION 5...10 % CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET) NUMBER OF FIELDS: 10 (IN TOTAL) PROTECTION LEVEL: IP 54 CABLE INLET: FROM BOTTOM COOLING UNIT NOT INCLUDED COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6” OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300 USER INTERFACE RUSSIAN LANGUAGE SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING) WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE GENERAL DATA SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING) CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE SPARE PART LIST 2- FOLD ENGLISH LANGUAGE TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM FIBRE SPECIFICATIONS TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET) FIBRE FINENESS PES - BIKO - 4.4 DTEX FIBRE LENGTH 38 TO 51mm MIXING RATIO BICO PERCENTAGE 15 - 30 % PRODUCTION RANGE OF WEIGHTS 80 TO 3500 G/M3 FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING) THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX) WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN) 80 298 18 100 370 18 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX LACQUERING MACHINES RAJ. COLOR AS DESIRED CONTROL CABINETS RAJ. 7035, LIGHT GREY CONTROL PANELS RAL 7035, LIGHT GREY MOTORS ORIGINAL MANUFACTURER'S COLOR ELECTRICAL DATA SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz CONTROL VOLTAGE 230 V- AC / 24 V - DC TEMPERATURE IN CONTROL CABINETS = 35°C HEIGHT < 1000 M ABOVE SEA LEVEL PRODUCTION CLIMATE TEMPERATURE 24°C +/- 5°C REL HUMIDITY 70% +/- 5% BUILDING REQUIREMENTS THE REQUIRED CLEARANCE HEIGHT 6000mm SMOOTH AND EVEN FLOOR RELEVANT FOUNDATION LOADS CLIMATIC CONDITIONS MUST BE OBSERVED Learn More

P-5072 STA IMPIANTI ROASTER 15 KILOS

ROASTING MACHINES LINE PARTICULARLY SUITABLE FOR ARTISANAL SPECIALIZED ACTIVITIES IN MEDIUM BATCHES OF HIGH-QUALITY ROASTED COFFEE, SUCH AS ARTISAN MARKET OR COFFEE SHOPS. TECHNOLOGICALLY ADVANCED, CONFIRMS THEMELVES AS IDEAL TOOL FOR ROASTING COMPANIES SPECIALIZED IN SELECTED COFFEES OF HIGHER QUALITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS OR DIESEL-FUEL BURNER AT MULTIPLE LEVELS OF FLAME AND MANUAL OR AUTOMATIC CONTROL SYSTEM.

TECHNICAL DATA:
ROASTER CAPACITY: 15 KG. | MAX. 19 KG./ CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 60 KG. ÷ 90
INSTALLED ELECTRIC POWER: 1,8 KW | 380 VOLT THREEPHASE + NEUTRAL 50 HZ
THERMAL POWER: 24,000 KCAL/H/ 29 KW.
(NATURAL GAS OR LPG)

MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL.
COOLING TANK IN STAINLESS STEEL WITH DOOR FOR CLEANING OPERATIONS
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD TO CHECK AND CONTROL THE MACHINE ACCORDING CE RULES, COMPLETE OF PLC + TOUCH SCREEN FOR MACHINE MANAGEMENT AND TEMPERATURES SIGHT.
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING

DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE AND DOOR UNLOADING SYSTEM
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM ALLOWS THE PRODUCT UNLOADING.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM (N°2 FLAME LEVELS)
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH 3 ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE ELEMENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD FOR MACHINE MANAGEMENT ACCORDING CE RULES INTEGRATED.
COMPLETE OF PLC + TOUCH SCREEN FOR MACHINE MANAGEMENT AND TEMPERATURES VISUALIZATION.
POSSIBLE RECORDING OF ROASTING PARAMETERS.
CYCLONE FOR CHAFFS COLLECTING
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC FAN FOR COOLING TANK.

QUANTITY: 1

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P-5047 STA IMPIANTI ROASTER 10 KILOS

STA
MODEL: IMPIANTI
ROASTER
10 KILOS
ROASTING MACHINES LINE, PARTICULARLY SUITABLE FOR LITTLE PRODUCTION ACTIVITIES OF HIGH QUALITY ROASTED COFFEE, SUCH AS SHOPS, PASTRIES OR ARTISANAL LABORATORIES. SMALL SIZE, TECHNOLOGICALLY ADVANCED, CONFIRM THEM ELVES AS IDEAL TOOL FOR THE PRODUCTION OF SELECTED COFFEES IN LITTLE QUANTITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS BURNER ( AVAILABLE ALSO BY ELECTRIC RESISTANCES ) AND AUTOMATIC CONTROL SYSTEM WITH SEMIAUTOMATIC MANAGEMENT.

TECHNICAL DATA:
ROASTER CAPACITY: 10 KG. / MAX. 13 KG. CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 40 KG. ÷ 60
INSTALLED ELECTRIC POWER: 1,5 KW, SINGLEPHASE: 220 VOLT, 50 HZ | SPECIAL TRIPLEPHASE: 220 VOLT, 60 HZ
THERMAL POWER (NATURAL GAS OR LPG): 16000 KCAL/H

MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION, PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL
COOLING TANK IN STAINLESS STEEL
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD ACCORDING CE RULES, INTEGRATED, COMPLETE OF PLC + TOUCH SCREEN DEVICE FOR ROASTING MACHINE CONTROL AND MANAGEMENT
POSSIBLE RECORDING OF ROASTING PARAMETERS
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING

DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE WITH DOOR UNLOADING SYSTEM
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM ALLOWS THE PRODUCT UNLOADING.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM (N°2 FLAME LEVELS).
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH TWO ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE ELEMENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD ACCORDING CE RULES INTEGRATED, COMPLETE OF PLC + TOUCH SCREEN FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
POSSIBLE RECORDING OF ROASTING PARAMETERS
CYCLONE FOR CHAFFS COLLECTING
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC-FAN FOR COOLING TANK.

QUANTITY: 1

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P-5044 STA IMPIANTI ROASTER 5 KILOS

STA
MODEL: IMPIANTI
ROASTER
5 KILOS
STA IS A MANUFACTURING GROUP IN ITALY - THAT IS MADE UP OF SEASONED ENGINEERS FROM MOST OF THE BIG OLD ITALIAN ROASTING MACHINE MAKERS - SO THEIR SCOPE OF KNOWLEDGE AND HISTORY IS FANTASTIC. BASICALLY - THEIR CLAIM TO FAME IS HOT AIR INTRODUCED INTO THE TOP OF THE ROASTING CHAMBER . . . BEING PULLED THROUGH THE TURBULATING COFFEE AND EXITING THROUGH DRUM PERFORATIONS INTO THE BOTTOM. FIRST, THAT MAKES IT REALLY FRIENDLY TO BLENDING FORMULAS AND SECOND IT MAKES FOR SMALLER CHAFF - AS THE TURNING COFFEE BEATS IT UP A LITTLE AND THUS THE ROAST COMES OUT MORE CLEAN THAN THE OLD DAYS OF SOME SOLID DRUMS . . . SO IT IS DIFFERENT - WHICH DOES NOT MAKE IT BETTER - BUT IF YOU HAVE A BACKGROUND ON JABEZ BURNS . . THEN YOU WILL REALLY LOVE THIS PRODUCTION. BIG NATURALLY DEVELOPED BEANS - VERY EVEN ROAST. FOLLOWING IS THE MANUFACTURERS SPECS AND WE WILL BE GLAD TO DISCUSS MORE IN-DEPTH AS YOU HAVE QUESTIONS.

ROASTING MACHINES LINE, PARTICULARLY SUITABLE FOR LITTLE PRODUCTION ACTIVITIES OF HIGH QUALITY ROASTED COFFEE, SUCH AS SHOPS, PASTRIES OR ARTISAN LABORATORIES. SMALL SIZE, TECHNOLOGICALLY ADVANCED, CONFIRM THEM ELVES AS IDEAL TOOL FOR THE PRODUCTION OF SELECTED COFFEES IN LITTLE QUANTITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS BURNER (AVAILABLE ALSO BY ELECTRIC RESISTANCES) AND AUTOMATIC CONTROL SYSTEM WITH SEMIAUTOMATIC MANAGEMENT.

TECHNICAL DATA:
ROASTER CAPACITY: 5 KG. - MAX. 7 KG. CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 20 KG. ÷ 30
INSTALLED ELECTRIC POWER: 0.9 KW | SINGLEPHASE 220 VOLTS 50 HZ
THERMAL POWER (NATURAL GAS OR LPG): 8000 KCAL/H
MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION, PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL
COOLING TANK IN STAINLESS STEEL
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD MADE ACCORDING CE RULES, INTEGRATED, COMPLETE OF PLC + TOUCH SCREEN DEVICE FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING
DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE WITH DOORUNLOADING SYSTEM.
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, THE PRODUCT UNLOADING IS ALLOWED BY A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM.
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH TWO ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE COMPONENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD FOR MACHINE MANAGEMENT ACCORDING CE RULES INTEGRATED. COMPLETE OF PLC + TOUCH SCREEN FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
POSSIBLE RECORDING OF ROASTING PARAMETERS
CYCLONE FOR CHAFFS COLLECTING.
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC –FAN FOR COOLING TANK.

QUANTITY: 1

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REFERENCE NUMBER: M-4009

FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR

 

90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)

SHUT DOWN: SPRING 2010

PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.

RAW MATERIALS:

METHANOL

SILVER CATALYST

ORIGINAL PLANT EQUIPPED WITH:

MONSANTO PROCESS

(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN

MODIFICATIONS:

ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS

METHANOL VENTS SCRUBBER ADDED

WASTE HEAT BOILER ADDED

INSTALLED A DCS ON THE REACTOR SECTION (2006)

PRODUCT SPECIFICATIONS:

CLEAR AQUEOUS SOLUTIONS OF:

50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID

37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID

37M: 37.0 - 37.5% FA, 9 - 13% MEOH

OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED

CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM

COMPLETE DOCUMENTATION AVAILABLE

 

FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)

 

2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM

DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.

ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.

GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)

THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).

THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.

CONTACT IPP FOR A MAJOR LIST OF COMPONENTS

 

DISTILLATION COLUMN SYSTEM 

13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION

COMPLETE SYSTEM INCLUDES:

72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN

(2) SS SHELL AND TUBE HEAT EXCHANGERS

2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS

(2) 316SS PLATE AND FRAME HEAT EXCHANGERS

478.35 SQ. FT., 73.2 SQ. FT.

(3) PUMPS

241 LBS/HR TO 13,000 LBS/HR

 

BEPEX BRIQUETTER SYSTEM

MODEL 300 MS28

SKID MOUNTED

2.5" DIA.

3,000 PSI MAX. OPERATING PRESSURE

22 RPM ROLL SPEED

INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER

 

316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM

36,900 LBS/HR (16,000 KG/HR)

FIRST EFFECT: 1,480 SQ. FT.

SECOND AND THIRD EFFECT: 2,950 SQ. FT.

INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)

 

304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM

7' DIA. X 60" WITH 9' CONE BOTTOM

THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)

INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER

 

25,400 CFM 321SS FULLER FLUIDIZED BED DRYER

12' DIA. CHAMBER

1,555 CU. FT. DRYING CHAMBER CAPACITY

DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.

114,240 LBS/HR AIR FLOW

1,325,000 BTU/HR HEAT TRANSFER

INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING

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TT-7967 KATO/WAUKESHA GENERATOR SETS, 4.3 MW, 60 Hz, YEAR 2001 1. NATURAL GAS 2. NEW AND NEVER INSTALLED Learn More

YY-3186 82MW (ROLLS ROYCE TRENT 60 +SST600) CCPP FOR SALE (50Hz) AN UNUSED 82MW ISO RATED COMBINED CYCLE POWER PLANT. THE PLANT’S MAIN EQUIPMENT IS COMPOSED OF A ROLLS ROYCE TRENT 60 DLE GAS TURBINE (ALSO KNOWN AS THE SGT-A65), A NOOTER/ERIKSEN HRSG, AND A SIEMENS SST-300 STEAM TURBINE. QUANTITY: 1 Learn More

YY-2725 48 MW POWER BARGE 48 MW POWER BARGE INCLUDES FUEL BARGE FOR SALE 1996 BUILT FUEL AND POWER BARGE QUANTITY: 1 Learn More

TT-6503 COMPLETE GE LM2500, 23MW, 13.8KV, 60Hz, YEAR 1990 WELL MAINTAINED GOVERNMENT FACILITY. YEAR 1990 OPERATED AS STANDBY (UTILITY BLACK START) WITH ANNUAL HOURS OF LESS THAN 1200 HOURS PER YEAR. LAST RUN IN 2020. THESE UNITS ARE CURRENTLY CONFIGURED FOR DIESEL FUEL OPERATION. WE CAN CONVERT TO NATURAL GAS FOR AN ADDITIONAL FEE AND APPROXIMATELY 14 WEEKS LEAD TIME. DETAILED INSPECTION AND FAIR MARKET VALUE ASSESSMENT (FINANCE CREDIT WORTHY) HAVE BEEN COMPLETED WITHIN THE LAST 6 MONTHS. Learn More

REFERENCE NUMBER: T-6989 NONWOVEN FABRIC PRODUCTION PLANTS WITH MALIWATT AND MALIVLIES 3600mm GAUGE 14 AND 7 ITEM 001 PRODUCTION PLANT OF NON-WOVEN FABRIC PLANT IS COMPLETE IN AN EXCELLENT STATE OF MAINTENANCE WITH DRUMS OF 2000mm IN DIAMETER LIKE THE SAME DIAMETER DOFFERS, HIGH WORK 2200mm, 2500 X 4200mm, ALL MACHINES ARE ELECTRONICALLY MANAGED BY PLC, WEIGHT SCALE WITH LOAD CELLS, IT IS THERE IS ALSO THE COMPLETE AUTOMATED FIBER PREPARATION IN ADDITION, THERE IS 1 LOOM FOR NONWOVEN MALIWATT WITH THREAD AND 1 MALIVLIES LOOM WITHOUT SEWING THREAD INTERTWINES THE FIBERS AND PRODUCES A NON-WOVEN FABRIC ALSO USED FOR THE PRODUCTION OF ANTI-COVID-19 FACIAL MASKS FABRIC PRODUCTION PLANTS IN BLOCK FABRIC OR FOR SINGLE UNITS IN GOOD CONDITION AND STILL IN PRODUCTION TODAY THE DESCRIPTION OF THE PLANTS BELOW: ITEM 002 MALIWATT 3600 TYPE 14013 GAUGE 14 YEAR OF CONSTRUCTION 1980 FOR MODEL CARD WORKING HEIGHT 2200mm DRUM DIAMETER 1700mm DOFFER 1270mm, RIGID FRONT GASKET AND 1ST ELASTIC CARD, ORDINARY FINENESS, THE LINE IS COMPOSED OF SILOS, AVAN TRAIN LOADER AND ONE CARD, CROSS LAPPER CORMATEX SAGITTARIO LINE, FIBER USED MIXED POLYESTER AND VISCOSE 70/30% FIBER LENGTH 60mm, 3.4 DTEX, PLANT IN GOOD CONDITION QUANTITY: 2 ITEM 003 MALIWATT 3600 TYPE 14013 GAUGE 7 YEAR OF CONSTRUCTION 1981 CARD MODEL FOR WORKING HEIGHT 2200mm DIAMETERS 1700mm AND DOFFER 1270mm, CONSISTING OF FRONT TRAIN AND A CARD WITH RIGID SEAL AT THE FRONT AND ORDINARY ELASTIC AT THE 1ST CARD. THE LINE CONSISTS OF SILOS, LOADER, FRONT END, CARDER, CROSS LAPPER CORMATEX SAGITTARIO LINE, FIBER USED 70% COTTON AND 30% VISCOSE, PLANT IN GOOD GENERAL CONDITION. QUANTITY: 1 ITEM 004 MALIWATT 3600 TYPE 14013 GAUGE 14 YEAR OF CONSTRUCTION 1981 OCTIR MODEL CARD WORKING HEIGHT 2500mm, RIGID FRONT GASKET AND 1ST ELASTIC CARD, ORDINARY FINENESS, THE LINE IS COMPOSED OF SILOS, AVAN TRAIN LOADER AND ONE CARD, CROSS LAPPER CORMATEX SAGITTARIO LINE, FIBER USED MIXED POLYESTER AND VISCOSE 70/30% LENGTH FIBER 60mm, 3.4 DTEX, IMPLANT IN EXCELLENT CONDITION QUANTITY: 1 ITEM 005 MALIWATT 3600 TYPE 14013 GAUGE 14 YEAR OF CONSTRUCTION 1981 CARD FOR MODEL FOR WORKING HEIGHT 2200mm DIAMETERS 1700mm AND DOFFER 1270mm, CONSISTING OF FRONT TRAIN AND A CARD WITH RIGID SEAL AT THE FRONT AND ORDINARY ELASTIC ON THE 1ST CARD. THE LINE CONSISTS OF SILOS, LOADER, FRONT END, CARDER, CROSS LAPPER CORMATEX SAGITTARIO LINE, FIBER USED 70% COTTON AND 30% VISCOSE, PLANT IN GOOD GENERAL CONDITION. QUANTITY: 1 ITEM 006 MALIWATT 3600 TYPE 14011 GAUGE 14 YEAR OF CONSTRUCTION 1976 BOISSON MODEL CARD WORKING HEIGHT 2000mm, RIGID FRONT GASKET AND 1ST ELASTIC CARD, ORDINARY FINENESS, THE LINE IS COMPOSED OF SILOS, AVAN TRAIN LOADER AND ONE CARD, NENCINI CROSS LAPPER, FIBER USED MIXED POLYESTER AND VISCOSE 70/30% FIBER LENGTH 60mm, 3.4 DTEX, IMPLANT IN FAIR GENERAL CONDITION QUANTITY: 1 DESCRIPTION: ALL PRODUCTION LINES ARE FULLY FUNCTIONAL AND ARE STILL PRODUCTION ALL THE PLANTS ARE COMPOSED OF FORWARD TRAIN AND ONE CARD DOES NOT HAVE FIBER CROSSING AND THE PRODUCTION OF ARTICLES WITH MELANGE COLORS IS PROBLEMATIC, ANOTHER HANDICAP THAT I HAVE DETECTED THE PLANT DOES NOT HAVE FIBER PREPARATION AND STORAGE, THERE ARE BALES AND SILOS OPENERS WITH FEEDING CONVEYORS BUT THE FIBER USED IS NOT WELL MIXED, CURRENTLY THEY PRODUCE NON-WOVEN FABRICS FOR PRINTING. ALL MALIWATTS THE ELECTRICAL SYSTEM AND THE ELECTRONIC BAR HEATING SYSTEM HAVE BEEN REBUILT; THE CROSS LAPPERS HAVE ALSO BEEN UPDATED IN THE ELECTRONICS. THE SELLER SELLS THE PLANT IS NOT PROFITABLE AND THEY PLAN TO REINVEST IN DIFFERENT PRODUCTIONS IN ADDITION, THERE ARE ALSO VARIOUS ACCESSORIES FOR PRODUCTION SUCH AS BALE OPENERS, CALENDERS, CONVEYOR TROLLEYS ETC. Learn More