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C-4835 RICE CAKE MACHINES

OFFER 001
MODEL: 8501 (EASY CLEANING)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1 PC EVERY 10 SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 85 OR 90mm * T: 3 TO 10mm (3 TO 15mm OPTION)
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 002
MODEL: 10001
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1PC EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 100mm * T: 3 TO 12mm (3 TO 15mm OPTION)
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 003
MODEL: 6502
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 2PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 65mm * T: 3 TO 12mm (3 TO 15mm OPTION)
CAPACITY: 720 PCS/HOUR
QUANTITY: 1

OFFER 004
MODEL: 4506
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 6PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 45mm * T: 3 TO 12mm
CAPACITY: 2,160 PCS/HOUR
QUANTITY: 1

OFFER 005
MODEL: 2515
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 15PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 25mm * T: 3 TO 12mm
CAPACITY: 5,400PCS/HOUR
QUANTITY: 1

OFFER 006
MODEL: 8585(S1)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1PC EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 85 OR 90 OR 100mm (SQUARE) * T: 3 TO 12mm
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 007
MODEL: 50115(S1)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1PC EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 50*115mm (RECTANGLE) * T: 3 TO 12mm
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 008
MODEL: 6060(S2)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 2PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 60*60mm (SQUARE) * T: 3 TO 12mm
CAPACITY: 720 PCS/HOUR
QUANTITY: 1

OFFER 009
MODEL: 4570(S3)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 3PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 45*70mm (RECTANGLE) * T: 3 TO 12mm
CAPACITY: 1,080 PCS/HOUR
QUANTITY: 1

OFFER 010
MODEL: 2575(S5)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 5PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 25*75mm (RECTANGLE) * T: 3 TO 12mm
CAPACITY: 1,800 PCS/HOUR
QUANTITY: 1

OFFER 011
MODEL: 4509 (PLC CONTROL)
SIZE: 1,150(L) mm X 460(W) mm X 1,400(H) mm
WEIGHT: 420 KGS
ELECTRIC: 220 TO 380V / 50 OR 60HZ (3 PHASE 6 KW MAX)
HEATER TEMPERATURE: MAX: 400 ℃: MIN: -10 ℃
WORKING CAPACITY: 9PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 45mm* T: 10mm
CAPACITY: 3,240 TO 4,500 PCS/HOUR
QUANTITY: 1

OFFER 012
MODEL: 50115 (S3) (PLC CONTROL)
SIZE: 1,150(L) mm X 460(W) mm X 1,400(H) mm
WEIGHT: 420 KGS
ELECTRIC: 220 TO 380V / 50 OR 60HZ (3 PHASE 6 KW MAX)
HEATER TEMPERATURE: MAX: 400 ℃: MIN: -10 ℃
WORKING CAPACITY: 3 PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 50*115mm (RECTANGLE) * T: 10mm
CAPACITY: 1,080 PCS/HOUR
QUANTITY: 1

OFFER 013
MODEL: 6060(S6) (PLC CONTROL)
SIZE: 1,150(L) mm X 460(W) mm X 1,400(H) mm
WEIGHT: 420 KGS
ELECTRIC: 220 TO 380V / 50 OR 60HZ (3 PHASE 6 KW MAX)
HEATER TEMPERATURE: MAX: 400 ℃: MIN: -10 ℃
WORKING CAPACITY: 6PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 60*60mm (SQUARE) * T: 10mm
CAPACITY: 2,160 PCS/HOUR
QUANTITY: 1

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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C-4014 MACHTEX SPRAYCOATING AND LAMINATING MACHINE, WORKING WIDTH 1600mm, YEAR 1994

MAKE: MACHTEX
TYPE: ES3 - 150
YEAR: 1994
WORKING WIDTH: 1600mm
MACHINE LENGTH: 2250mm
MACHINE WIDTH: 2000mm
MACHINE HIGH: 2200mm

QUANTITY: 1

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C-4001 CATERPILLAR 650KW GENERATOR SET, WIDTH 83, YEAR 2004, WITH ACTUAL 1143 HOURS

CATERPILLAR 650KW GENERATOR SET
ENGINE:
BRAND: CATERPILLAR
MODEL: 3412
YEAR: 2004
FUEL TYPE: DIESEL

GENERATOR:
BRAND: CATERPILLAR
KW: 650
KVA: 812.5
RATING: STAND BY
VOLTS: 120/208
AMPS: 2255

PACKAGE:
1143 HOURS SINCE NEW
GENERATOR SET TYPE: STAND-BY
BRAND: CATERPILLAR
MODEL: 3412
DIMENSIONS:
LENGTH: 233
WIDTH: 83
HEIGHT: 101
WEIGHT: 23000 POUNDS

QUANTITY: 1

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C-3994 BARGEMOUNTED POWER PLANT, CAPACITY 220MW

A. ONCE THROUGH STEAM GENERATOR
B. BARGE
C. CHILLERS
D. AIR COMPRESSOR
E. GAS TURBINE
F. STEAM TURBINE
G. FEEDWATER SYSTEM
H. CLOSED COOLING WATER SYSTEM
I. AUXILIARY COOLING WATER SYSTEM
J. CONDENSATE POLISHING UNIT (CPU)
K. WASTE WATER SYSTEM
L. PLANT ELECTRICAL SYSTEM
M. BLACK START DG SET
N. PLANT CONTROLS AND INSTRUMENTATION
O. PLANT FIRE FIGHTING SYSTEM
P. START UP VACUUM SYSTEM
Q. STEAM TURBINE DEAERATING CONDENSER

QUANTITY: 1 PLANT

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REFERENCE NUMBER: V-1277
TAYLOR STILES ENVIROTECH 536 ROTARY CUTTER

(2) 36" BLADES, ~16' INFEED AND 8' DISCHARGE CONVEYORS

QUANTITY: 1

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M-6063 AIRLAY / THERMOBONDING PRODUCTION LINE, WIDTH 2500mm TO 2700mm, YEAR 1975 TO 2012

OFFER 001
AIRLAY / THERMOBONDING PRODUCTION LINE
WORKING WIDTH: 2500mm

OFFER 002
CROSA PERINO BLENDING BOXES
YEAR: 1990 (OVERHAULED 2011)
CAPACITY: 750 KG EACH

OFFER 003
HDB CARDING WILLOW
YEAR: 1975

OFFER 004
MESUTRONIC METAL DETECTOR
YEAR: 2007

OFFER 005
MESUTRONIC METAL SEPARATOR
YEAR: 2007

OFFER 006
FALLGARTER HOPPER FEEDER
YEAR: 1975

OFFER 007
ROLANDO HOPPER FEEDER
YEAR: 1985 (OVERHAULED 2003)

OFFER 008
HERGETH HOLLINGSWORTH FINE OPENER
YEAR: 1981

OFFER 009
STUMMER CONTINUOUS CLEANER
YEAR: 2007

OFFER 010
HERGETH HOLLINGSWORTH AIRLAY FEEDING
YEAR: 1981 (OVERHAULED 2012)
WORKING WIDTH: 2500mm

OFFER 011
OLBRICH AIRLAY CARD
YEAR: 2010
WORKING WIDTH: 2500mm

OFFER 012
STRAHM OVEN
YEAR: 2008
WORKING WIDTH: 2700mm

OFFER 013
OLBRICH LONGITUDINAL CUTTING
YEAR: 2004
WORKING WIDTH: 2600mm

OFFER 014
KZE CROSSCUTTING
YEAR: 2012
WORKING WIDTH: 2600mm

QUANTITY: 1 LINE

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C-3990 HYUNDAI HIMSEN 9H25/33 HFO POWER PLANT, CAPACITY 10.5 MW, YEAR 2014 - NEW

MAKE/MODEL: HYUNDAI HIMSEN 9H25/33
HFO POWER PLANT
CAPACITY: 10.5 MW
WATTAGE: 46,200 KW
YEAR: 2014
HOURS: NEW
FUEL TYPE: HFO
FREQUENCY: 50 HZ
ENCLOSURE: SOUND ATTENUATED ENCLOSURE
MANUFACTURER: HHI
ENGINE MODEL: HYUNDAI HIMSEN 9H25/33
GENERATOR MODEL: HYUNDAI
FOR 50HZ: 2100KW, 6000V, 750 RPM

QUANTITY: 5

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M-6054 EXTRUSION PLANT FOR FOAMED PET, WORKING WIDTH SHEETS 610mm x 240mm

OFFER 001
EXTRUSION PLANT
FOR FOAMED PET
WORKING WIDTH: SHEETS 610mm x 240mm
THICKNESS: 5mm TO 60mm
DENSITY: 80 TO 250 KG/M3
CAPACITY: UP TO 500 KG PER HOUR

OFFER 002
SILO FOR VIRGIN MATERIAL

OFFER 003
DRYING SYSTEM (SUITABLE FOR 500 KG PER HOUR)

OFFER 004
GRAVIMETRIC FEEDING SYSTEM

OFFER 005
GAS STOCKING SYSTEM

OFFER 006
GAS FEEDING SYSTEM

OFFER 007
EXTRUDER

OFFER 008
SCREEN CHANGER

OFFER 009
STRAND DYE WITH ELEMENTS FOR EXTRUSION

OFFER 010
PNEUMATIC SHAPER FOR SHAPING THE BOARD BY ADJUSTING THE LOAD

OFFER 011
HAUL OFF UNIT

OFFER 012
ROLLERS FOR BOARDS CONVEYING

OFFER 013
PULLER HAUL OFF

OFFER 014
TRANSVERSAL CUTTING UNIT

OFFER 015
FINISHING EQUIPMENT

OFFER 016
BLOCK WELDING MACHINE

OFFER 017
FINISHING PLATFORM

OFFER 018
HORIZONTAL CUTTING MACHINE

OFFER 019
SHEETS WELDING MACHINE

OFFER 020
SCRAPS RECYCLING SYSTEM

OFFER 021
GRINDER TO MILL THE PIECES OF MATERIAL

OFFER 022
COMPACTING UNIT

OFFER 023
STORING SILOS FOR DENSIFIED FOAM PET

OFFER 024
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 025
CABLES AND CABLING MATERIALS

OFFER 026
PIPING

QUANTITY: 1 PLANT

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