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REFERENCE NUMBER: T-6924 100L/H LIQUID SOAP PRODUCTION LINE ITEM 001 ARO- 250L RO WATER TREATMENT 1. CAPACITY: 250L/H; DESIGN VOLUME: 250L/H 2. WATER CONDUCTIVITY: PURE WATER MACHINE: ≤8US/CM (RAW WATER CONDUCTIVITY ≤300US) 3. RECLAIM RATE (%) 4. PH VALUE: BETWEEN 5.5 AND 7.5 5. DESALINATION RATE: WHOLE MACHINE DESALINATION RATE ≥98%, SINGLE MEMBRANE LOWEST DESALINATION RATE 99.6% 6. PRODUCT ADVANTAGES: HANGZHOU SOUTH PRESSURE PUMP, ANHYDROUS AUTOMATIC STOP, LOW PRESSURE, AUTOMATIC PURE WATER PIPE WATER AUTOMATIC FILLING WATER AND STOPFULL AUTOMATIC FUNCTIONS COMPLETE EQUIPMENT ADOPTS STAINLESS STEEL MATERIAL (PVC DRAINAGE PIPE, BEAUTIFUL APPEARANCE AND PRESSURE RESISTANCE. HIGH PRESSURE PUMP IS SOUTH PUMP, IMPORTED SOLENOID VALVE AND DOW MEMBRANE. 7. TECHNOLOGY: ATOM-PE TANKS-RAW WATER PUMP-QUARTZ-SAND FILTERS-ACTIVATED CARBON FILTER-SECURITY FILTER-REVERSE OSMOSIS HOST-PURE WATER TANK-PURE WATER PUMPS-UV STERILIZER-LIQUID WASHING WATER INTRODUCED BY HOST-STORAGE TANK-EDI SYSTEMS-HIGH PURITY WATER TANK-WATER CONSUMING POINT 8. SOURCE WATER PUMP: MODEL: CHL4-20 FLUX: 3M3/H DIAMETER: 35M POWER: 0.35KW MATERIAL: SUS304 1 SET 9. FRP/SUS304 SAND FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTLET: 1 M3/H SIZE: φ250 X 1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.8MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: REFINED QUARTZ SAND~5 1 SET 10. FRP/SUS304 CARBON FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTPUT: 1M3/H SIZE: φ250*1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.9MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: ACTIVATED CARBON, PARTICLE SIZE: 0.3 TO 0.4M, 25KG 1 SET 11. PRECISION FILTER SIZE: 20 INCH, 5UM FILTER ELEMENT 2 PCS FLUX: 2T/H MATERIAL: OUTSIDE FILM BLUE PLASTIC EQUIP: 20 INCH 5UM SPRAY FILTER 2 PIECE 1 SET 12. STAINLESS STEEL HIGH PRESSURE PUMP MODEL: CDL WATER OUTPUT: 2T/H DIAMETER: 120M POWER: 0.75KW 1 SET 13. MEMBRANE SHELL MODEL: 4040, MATERIAL: STAINLESS STEEL, 1 LINE 14. REVERSE OSMOSIS MEMBRANE MODEL: DOWREBE4040 DOMESTIC MEMBRANE SINGLE FLOW: 0.25T/H 1 PC 15. CONDUCTIVITY METER - ONLINE MEASURE, CM-240 DIGITAL DISPLAY, 2 SETS 16. WATER SOLENOID VALVE DN25 STAINLESS STEEL, 1 SET 17. RINSE SOLENOID VALVE DN20 STAINLESS STEEL, 1 SET 18. CONTROL VALVE SUS DN20, 2 SETS 19. FLOW METER MODEL: 20750, 0 TO 11GPM, 2 SETS 20. PRESSURE METER, MODEL: 0 TO 0.6MPA, MODEL: 0 TO 2.5MPA, 4 PCS 21. LOW PRESSURE CONTROLLER MODEL: PSI, 1 SET 22. EQUIPMENT RACK, MATERIAL: SUS304, 1 SET 23. PIPELINE, PIPE FITTINGS, FRP/SUS304, 1 SET 24. ELECTRICAL CONTROL CABINET, SUS304 MATERIAL, 1 SET 25. ELECTRICAL COMPONENTS, DELIXI, 1 SET 26. UV DEVICE, 24W OVERCURRENT UV STERILIZER, 1 SET QUANTITY: 1 SET ITEM 002 AHM-200L LIQUID HOMOGENIZER MIXER 1. MAIN POT FULL VOLUME: 240L WORKING CAPACITY: 60 TO 200L INTERNAL AND EXTERNAL SANITATION POLISHING≥300 MESH A. INNER TANK SUS316L, THICK: 5mm SEAL HEAD: SUS316L, THICKNESS: 4mm IMPORT STAINLESS STEEL B. JACKET SUS304, THICK: 5mm, ELECTRIC HEATING: 12KW TAP WATER COOLING BOTTOM INLET AND TOP OUTLET C. SHELL SUS304, THICK: 3mm INSULATION MEDIA: ALUMINUM SILICATE D. LID SUS304, HALF OPEN HINGED LID GMP HYGIENE STANDARDS E. AGITATOR FRAME TYPE WALL SCRAPER MIXING, WITH ONE FIXED PROPELLER FLANGE SHAFT COUPLING STIRRER PADDLE: SUS316L, THICK: 10mm SCRAPER BLADE: PTFE MATERIAL, REMOVE PRODUCT FROM THE WALL F. AGITATOR MOTOR POWER: 2.2KW SIEMENS MOTOR AND REDUCER SPEED: 0 TO 65RPM DELTA FREQUENCY INVERTER G. SEALING OF AGITATOR THREE WAY SKELETON OIL SEAL + NSK BEARING H. BOTTOM HOMOGENIZER POWER: 4KW, SIEMENS MOTOR SUS316L, ROTOR AND STATOR HIGH SHEARING HOMOGENIZER SPEED: 0 TO 3600 RPM, DELTA INVERTER I. SEALING OF HOMOGENIZER MECHANICAL SEAL+ WATER COOLING CIRCULATION J. DISCHARGING WAY SUS316L, DN36 BOTTOM BALL VALVE HYGIENE LEVEL 2. ELECTRIC CONTROL SYSTEM SHELL MATERIAL: SUS304, THICKNESS: 2mm STAINLESS STEEL SAND PANEL STANDARD CONFIGURATION: INSTRUMENT, BUTTON, APPLIANCE COMPONENTS SCHNEIDER 3. PLATFORM & BRACKET ALL SS AND EQUIPPED WITH ANTI-SKID ALUMINUM PLATE BEST CONFIGURATION 4. OTHER ACCESSORY SPARE PARTS PROVIDE NAMES & QUANTITY OF SPECIAL AND VULNERABLE PARTS RANDOM QUANTITY: 1 SET ITEM 003 HORIZONTAL LIQUID FILLING MACHINE CYLINDER - BRAND: AIRTAC FAMOUS BRAND, LOW GAS CONSUMPTION STRONG DRIVING FORCE CONTROL SYSTEM - "MANUAL/AUTOMATIC" CONTROL, "RESET", "MANOMETER". FOOT CONTROL PANEL - CONTROLLED BY FOOT, MATERIALS ARE FILLED INTO BOTTLES WHEN PRESS THIS PANEL. MATERIAL ENTRANCE - USING STEEL PIPE CONNECT WITH CHARGING BASKET. FILLING NOZZLE - FILLING VOLUME AND FILLING NOZZLE SIZE IS OPTIONAL. 1 STRUCTURE SELF-SUCTION PRODUCTS TO FILLING MACHINE FULL PNEUMATIC CONTROL NORMAL GRAVITY TYPE FEEDING PRODUCTS. CHANGE MANUAL" AND "AUTOMATIC" FILLING STATE PISTON CYLINDER CONTROL VOLUME 2 PRINCIPLE COMPRESSED AIR CONTROL DRIVE USING LEAD SCREW, COUNTER, MAKE FILLING QUANTITY ADJUSTMENT ACCURATE EMERGENCY SWITCH, PISTON AUTOMATICALLY RETREAT BACK TO INITIAL BITS, FILLING STOP. 3 CYLINDER: AIRTAC 4 MATERIAL: SS316L FOR ALL CONTACT PRODUCTS PART, OTHER PARTS SS304 8 FILLING RANGE: 500 TO 5000ML 10 FILLING SPEED: 0 TO 30BPM (ADJUSTABLE) 12 AIR PRESSURE: 0.5 TO 0.8MPA 13 WORKING PRESSURE: 0.2 TO 0.5MPA 14 AIR CONSUMPTION: 0.05M3/MIN 15 WEIGHT: 45KG QUANTITY: 1 SET ITEM 004 SEMI AUTOMATIC CAPPING MACHINE CAPPING TIME & TORQUE CONTROL HEIGHT CONTROL ACCORDING TO BOTTLES CAPPING CONTROL MOTOR - MOVE AROUND ON BOTH SIDES TO CONTROL CAPPING CAPS SCREW CAPPING PARTS - 4 SILICONE ROTATING CAPS PART PUMP CAP SETTING PART- FIXING PUMP PART AND THEN ROTATING CAPS 1. BOTTLE LOCK RANGE BOTTLE HEIGHT: 30 TO 300mm BOTTLE WIDTH: 15 TO 100mm 2. LOCK LID WRESTING: STANDARD VALUE 4 TO 8KG/CM 3. POWER: 80W 4. USE OF GAS SOURCE: 0.4 TO 0.6MPA 5. VOLTAGE: 220V/50Hz 6. SIZE: 500 X 380X 700mm 7. NET WEIGHT: 35 KG QUANTITY: 1 SET ITEM 005 ALM -SEMI AUTOMATIC ROUND BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10-150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20-80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 006 ALM -SEMI AUTOMATIC FLAT BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10 TO 150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20 TO 80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 007 HANDHELD INKJET PRINTER 1. MATERIAL: STAINLESS STEEL 2. DIMENSION: 130 X 128 X 200mm 3. CONTROL SCREEN: COLOR TOUCH SCREEN, INTELLIGENT TOUCH SCREEN (CAN BE CONTROLLED BY UNIVERSAL WIRELESS MOUSE, CAN ALSO BE IMPORTED ON THE COMPUTER AND IMPORTED THROUGH U DISK) 4. PRINTING: 360° ALL-IN-ONE CODING, WHETHER IT IS ARBITRARILY FACING FORWARD AND DOWNWARD, TO MEET PRODUCTION NEEDS. 5. PRINTING FONT: BUILT-IN NATIONAL STANDARD FULL FONT, PINYIN INPUT METHOD, TOUCH ONLINE EDITING, NO NEED TO CONNECT TO THE COMPUTER, EASY TO OPERATE. 6. PRINTED FONTS: HIGH-DEFINITION PRINTED FONTS (IE PRINTED) DOT MATRIX FONTS, BUILT-IN MULTIPLE CHINESE AND ENGLISH FONTS. 7. PRINTING GRAPHICS: CAN SPRAY A VARIETY OF TRADEMARK PATTERNS, GRAPHICS CAN BE IMPORTED THROUGH THE U DISK. 8. PRINTING ACCURACY: 600DPI (HIGH DEFINITION) 9. NUMBER OF PRINT LINES: ADJUSTABLE FROM ONE TO SEVEN LINES 10. PRINTING HEIGHT: CAN BE PRINTED 2mm-13mm (ADJUSTABLE) PLUS NOZZLE (CAN BE INCREASED TO 50 mm) 11. PRINTING BAR CODE: BAR CODE, 2D BAR CODE 12. WEIGHT: 1.18KG 13. PRINTING MATERIALS: WOOD BOARD, CARTON, STONE, MDF, LIGHT STEEL KEEL, PIPE, METAL, PLASTIC, ALUMINUM FOIL, CABLE, ETC. QUANTITY: 1 SET ITEM 008 AIR COMPRESSOR 1. POWER: 4KW QUANTITY: 1 SET Learn More

TT-2274 FIBRE EXTRUSION TECHNOLOGIES LIMITED FET-100 SERIES PILOT MELT SPINNING SYSTEM, YEAR 2020 FIBRE EXTRUSION TECHNOLOGIES LIMITED FET-100 SERIES PILOT MELT SPINNING SYSTEM FOR CONTINUOUS FILAMENT YARN APPLICATIONS (MULTIFILAMENT) YEAR 2020 AVAILABLE FOR IMMEDIATE SALE QUANTITY: 1 Learn More

YY-1794 FECKEN AND KIRFEL HORIZONTAL SPLITTING MACHINE, CUTTING WIDTH 2.400mm, YEAR OF CONSTRUCTION 2000, MODEL H24E DETAILS: MANUFACTURER: FECKEN-KIRFEL MODEL: H 24 E YEAR OF CONSTRUCTION: 2000 CONDITION: REFURBISHED (USED) Learn More

TT-6338 COMPLETE PULP MILL SOLD IN SECTIONS-PARTS, CAPACITY 350,000 TPY 1. IN GOOD WORKING CONDITION 2. STOPPED 2023 3. EQUIPMENT NOT AVAILABLE FOR LONG 4. COMPLETE PULP MILL. Learn More

TT-5191 CATERPILLAR 3616 MARINE GENSET, 4600KW, 10 HOURS, YEAR 2010, 60Hz, DIESEL OIL CATERPILLAR 3616 YEAR: 2010 HOURS: 10 POWER: 4600KW VOLT: 11200V FREQUENCY: 60Hz FUEL: DIESEL OIL MARINE GENSET WITH RADIATOR WITH SPECIFCATION BOOK/MANUAL BOOK DELIVERY TIME: TWO WEEKS QUANTITY: 8 Learn More

TT-1040 COMPUTERIZED TENSILE TESTING MACHINE, 150KN COMPUTERIZED TENSILE TESTING MACHINE KEY SPECIFICATION: CAPACITY: KGF 3000, 5000, 10000, 15000 KN 30, 50, 100, 150 UNIT: LOAD N, KN, G, KG, TON, LB DISPLACEMENT: mm, CM, INCH LOAD RESOLUTION: 1/20,000 LOAD ACCURACY: ±1% (±0.5% OPTIONAL) LOAD AMPLIFICATION: X 1, X 2, X 5, X 10 AUTO RANGE TESTING WIDTH (mm): 560 (800 OPTIONAL) CROSSHEAD TRAVEL (mm): 980 (1480 OPTIONAL) TESTING STROKE: CROSSHEAD TRAVEL MINUS UPPER/LOWER GRIPS AND GRIPPING LENGTH TEST SPEED RANGE (mm/MIN): 0.5~500 OR 0.2~200, 0.2~200 OR 0.5~500 MAXIMUM FORCE AT FULL SPEED (KGF): 1000, 2000 MAXIMUM SPEED AT FULL LOAD (mm/MIN): 100, 50 SPEED ACCURACY: ±0.5% SERVO CONTROL DISPLACEMENT RESOLUTION: 0.001 DRIVING METHOD: AC SERVO MOTOR POWER SPECIFICATIONS: 3Ø, 220VAC, 50/60Hz (380/415V OPTIONAL) CONSUMPTION: 3000 KGF 30 KN 5000 KGF 50 KN 10000 KGF 100 KN 15000 KGF 150 KN 2 KVA, 3 KVA, 5 KVA, 10 KVA DIMENSIONS FRAME (mm): 1300 X 600 X 2130 1540 X 600 X 2130 1300 X 600 X 2630 1540 X 600 X 2630 CONTROL BOX (mm) COMPUTER TYPE 1200 X 600 X 740 MICRO-COMPUTER TYPE 660 X 600 X 740 WEIGHT (KG) FRAME 800, CONTROL BOX 100 FRAME 1200, CONTROL BOX 100 STANDARD ACCESSORIES: TENSILE GRIPS X 1 SET, NECESSARY TOOLS X 1 SET, OPERATIONAL MANUAL X 1 COPY, CERTIFICATE OF CALIBRATION X 1 COPY Learn More

INVENTORY NUMBER: E-4258 POLYESTER PACKING TAPE MACHINE (FROM RECYCLED PET SCRAP): XDC TSE-65/32 PET PRODUCTION CONDITION: NEW 1. ELECTRICAL VOLTAGE: 380V/3P/50HZ OR AS PER CUSTOMER 2. MATERIAL: PET SCRAP 3. MAX. EXTRUSION OUTPUT: 350KG PER HOUR NOTE：PRODUCTION CAPACITY DEPENDS ON RAW MATERIAL AND OPERATION. 4. SPECIFICATION：WIDTH OF TAPE 9 TO 24 mm, THICKNESS: 0.5 TO 1.2 mm 5. LINE SPEED：80M/MIN 6. CENTER HEIGHT OF EXTRUDER: 1000 mm 7. OPERATION DIRECTION: FROM RIGHT TO LEFT 8. POWER REQUIREMENT: 212KW（APPROX. 127KW AT CONTINUOUS USAGE） 9. COOLING RECYCLE: ≤20℃ ≥0.3MPA ～2T/H 10. AIR CONSUMPTION: 0.4 CUBIC METER PER MINUTE; PRESSURE ＞0.5MPA QUANTITY AVAILABLE: 1 Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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