Search results for: 'Production+ca'

REFERENCE NUMBER: A-2472 INDUSTRIAL SCALE MULTI NOZZLE ELECTROSPINNING UNIT MACHINE HAS A HIGH PRODUCTION CAPACITY. IT ALSO ENABLES EASY MONITORING AND MANAGEMENT OF ALL PARAMETERS THAT ARE EFFECTIVE IN THE PRODUCTION OF NANOFIBERS. FOR THE COMMERCIAL PRODUCTION, REPEATABLE PRODUCTION OF MATERIALS IN UNIFORM AND SPECIFIC STANDARDS HAS THE HIGHEST IMPORTANCE. MACHINE IS EQUIPPED WITH 132 ELECTROSPINNING NEEDLES AND A HOMOGENIZATION SYSTEM, ALLOWING THE SURFACE TO BE UNIFORMLY AND CONTINUOUSLY AT A WIDTH OF 1 METER. BECAUSE OF ITS ADVANCED AUTOMATION SYSTEM AND THE AIR CONDITIONING EQUIPMENT, IT ENABLES CONTINUOUS PRODUCTION AT THE HIGHEST SET QUALITY EVEN UNDER CHANGING ENVIRONMENTAL CONDITIONS. SPECIFICATIONS: SPINNING-TYPE: BOTTOM-UP SPINNING CHASSIS: ELECTROSTATIC PAINTED SHEET METAL FEEDING AREA MATERIAL: PE 1000 (HIGH DENSITY, CHEMICAL RESISTANT) COLLECTOR MATERIAL: STAINLESS STEEL LED ILLUMINATION EXHAUST FAN ATMOSPHERE CONTROL (OPTIONAL) TOTAL WEIGHT: APPROX. 600 KGS DIMENSIONS: 3650 x 1950 X 1940 mm HIGH VOLTAGE POWER SUPPLY VOLTAGE RANGE: IN THE SPINNERET 0-(+)60 KV VOLTAGE PRECISION: 0.1 KV MAXIMUM CURRENT: 3 MA PUMP SYSTEM FLOW RATE: 0.01 TO 4464 ML/H (BD 60 ML SYRINGE) FLOW RATE PRECISION: 0.01 ML CONTINUES FEEDING PUMP SYSTEM FEEDING AREA NUMBER OF NOZZLES ON EACH FEEDING PIPE SET: 33 PCS NUMBER OF FEEDING PIPE SETS: 4 PCS NUMBER OF NOZZLES: 132 PCS SINGLE NOZZLE PRODUCTION: AVAILABLE FEEDING PIPE MATERIAL: ALUMINUM NOZZLE MATERIAL: ELECTRICALLY CONDUCTIVE STAINLESS STEEL NOZZLE INNER DIAMETER: STANDARD NOZZLE: 0.8 mm (DIFFERENT DIAMETERS CAN BE USED) MINIMUM REQUIRED SOLUTION FOR SINGLE NOZZLE FEEDING: 3 ML MINIMUM REQUIRED SOLUTION FOR EACH FEEDING PIPE SET: 25 ML MINIMUM REQUIRED SOLUTION FOR FULL LOADING: 150 ML SPINNING DISTANCE DISTANCE BETWEEN NOZZLE AND COLLECTOR: 50 mm TO 350 mm DISTANCE ADJUSTMENT PRECISION: 1 mm COLLECTOR ROLL TO ROLL COLLECTOR FIBER DEPOSITION WIDTH: 1000 mm SUBSTRATE WINDING SPEED: MAX. 0,1 M/ min TO MIN. 10 M/ min COATING HOMOGENEITY SYSTEM: X-AXIS STROKE OF COATING HOMOGENEITY SYSTEM: 30 mm TO 80 mm SPEED OF COATING HOMOGENEITY SYSTEM: 2 TO 20 mm/SEC UNIQUE USER INTERFACE 12” TOUCH SCREEN CONTROL PANEL WITH WELL DESIGNED USER FRIENDLY INTERFACE FULLY ABLE TO CONTROL ALL PARAMETERS SAVING & RECALLING ALL PARAMETERS VIA RECIPE & RECALL FUNCTION SAFETY FUNCTION SAFE DOOR EMERGENCY BUTTON & SAFETY RELAY HV WARNING LIGHT ELECTRICAL ISOLATED & GROUNDED CABINET OVER CURRENT PROTECTION TECHNICAL REQUIREMENTS POWER: 220 VOLTS AND 50/60 Hz @ MAX 25A GROUNDING: EXTERNAL GROUNDING LINE AREA: MIN. 5000 X 3000 mm Learn More

REFERENCE NUMBER: F-1429

down FILLING MACHINE MODEL SR-3

PRODUCT FEATURES

•             FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•             AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•             FILLING TIME IS 2 TO 5 SECONDS

•             NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•             CE CERTIFICATE

 

•             TYPE : SR-3

•             DIMENSION: 3000 x 2500 x 2000MM

•             VOLTAGE: 200/380/415V 50/60HZ 3PHASE

•             POWER: 3.8 KW

•             FILLING RANGE: 2-100 G, DEPENDING ON THE MATERIAL

•             ACCURACY: ±0.2G

•             AIR PRESSURE: 0.5 TO 0.8MPA

•            THE DEVELOPED COMPUTERIZED DOWN & FEATHER WEIGHING FILLING MACHINE IS MAINLY USED TO FILL JACKETS, SLEEPING BAGS, CUSHIONS, PILLOWS, PADS, COMFORTERS ETC THAT ARE MADE WITH DOWN & FEATHER AND CONTROLLED BY A COMPUTERIZED WEIGHING SYSTEM.

•             THREE HOPPER-SYSTEM FOR CONSTANT SUPPLY

•             THE VACUUM FILLING FUNCTION THAT DOES NOT HURT THE MATERIAL AND KEEPS THE ORIGINAL ELASTICITY AND SOFT-HAND FEELING.

•             ACCURATE WEIGHING RESULTS; THE TOLERANCE IS WITHIN 0.2 GRAM. IT CAN BE ADJUSTED ACCORDING TO THE PRODUCTION REQUIREMENT BY CHOOSING GROUP ERROR OR SINGLE PIECE ERROR FROM THE CONTROL PANEL, SO THAT THE PRODUCTION QUALITY IS ASSURED AND MATERIAL WASTE IS CONTROLLED

•             THE WHOLE LINE CAN BE HANDLED BY ONE OPERATOR WITH VERY SIMPLE

OPERATION

•             ALL THE MATERIALS ARE INSIDE THE HOPPERS WITHOUT PRODUCING ANY DUST THAT AFFECTS THE WORKING AREA

•             KEY ELECTRICAL COMPONENTS ARE IMPORTED

•             THE WHOLE LINE OPERATION IS CONTROLLED BY PLC SYSTEM

•             ACCORDING TO DIFFERENT QUANTITY AND QUALITY PRODUCTION REQUIREMENTS THE MACHINE CONTROL PANEL CAN BE SET UP FOR 100 GROUPS OF RECIPES AND EACH RECIPE CAN BE 50 SETS OF DIFFERENT WEIGHT VALUE FOR FILLING OPTIONS, WHICH IS ENOUGH TO FILL DIFFERENT PARTS OF THE SAME PRODUCTION.

•             THE AVERAGE FILLING TIME CAN BE 4 TO 10 SECONDS (DEPENDING ON THE ACCURACY) AND THE FILLING TIME CAN BE ADJUSTED

•             THE CUSTOMER’S DIFFERENT REQUIREMENTS ARE CONSIDERED BY OUR PROFESSIONAL ENGINEERS SO THAT THE MACHINES ARE SUITABLE FOR YOUR PARTICULAR NEEDS

•             MATERIAL HOPPER: DIA.1200 x 2000MM               1PCS

•             WEIGHING SYSTEM: 1200 x 1000 x 1000MM         1PCS(3SETS)

•             FILLING TABLE :1200 x 550 x 1500                               1PCS

•             PLC CONTROL SYSTEM AND CONTROL PANEL:     1SETS

•             BLOWER:                                                                             3PCS

•             PIPE SYSTEM

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V-2068 WRINKLE TYPE BANDAGE ROLLS PRODUCTION LINE INCLUDING PREFOLDING, BANDAGE DRYING, FOLDING, AND ROLLING MACHINERY (PRODUCT IS LIKE KENDALL “KERLIX”) THIS LINE INCLUDES PREFOLDING MACHINE, BANDAGE DRYING MACHINE, FOLDING MACHINE, AND WINDING MACHINE. FINAL PRODUCT IS 6 PLY USES 4 OUTPUT LINES, OUTPUT IS APPROXIMATELY 48 PIECES PER MINUTE FINAL WIDTH OF FABRIC: USUALLY CUSTOMERS USE 780mm WIDTH, MACHINE CAN BE MADE ACCORDING TO DIFFERENT REQUESTS MACHINE TOTAL LENGTH: 19 METERS (62.3 FEET) TOTAL QUANTITY: 1 COMPLETE PRODUCTION LINE Learn More

TT-6837 RIETER OPEN END COMPLETE SPINNING PLANT, 8432 ROTORS, YEAR 2015 TO 2019 1. OPEN END COMPLETE SPINNING PLANT 2. TOTAL 8,432 ROTORS 3. YEAR 2015 TO 2019 QUANTITY: 1 Learn More

TT-1443 COMPLETE SPUNLACE LINE, WORKING WIDTH 3500mm, YEAR 2000 ITEM 001 LAROCHE OPENING & BLENDING SET (COMPRISING OF 4 BALE HOPPER, SET OF FINE OPENER AND FIBRE CONVEYING SYSTEM) QUANTITY: 1 ITEM 002 THIBEAU CARD CA11, WORKING WIDTH 3000mm QUANTITY: 1 ITEM 003 ASSELIN CROSSLAPPER QUANTITY: 1 ITEM 004 RIETER- PERFOJET SPUNLACE MACHINE 3 CYLINDERS/7 INJECTORS WORKING WIDTH 3600mm QUANTITY: 1 ITEM 005 FLEISSNER DRUM DRYER, WORKING WIDTH 3600mm QUANTITY: 1 ITEM 006 BASTIAN AUTOMATIC WINDER, WORKING WIDTH 3600mm QUANTITY: 1 ITEM 007 THIBEAU CARD FEEDER QUANTITY: 1 ITEM 008 ASSELIN WEB-DRAFTER WORKING WIDTH 4400mm QUANTITY: 1 ITEM 009 LOT ELECTRICAL CONTROLS 380V/50Hz QUANTITY: 1 ITEM 010 LOT AUXILIARY EQUIPMENT FOR THE SPUNLACE UNIT QUANTITY: 1 YEAR 2000 DRYER: 8 TYPE, 2 DRUMS Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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•PRODUCT NAME: WEIGHING DOWN & FEATHER FILLING MACHINE •TYPE: EF-1 •DIMENSION: 7500*2500*3500MM •VOLTAGE: 380V 50HZ 3PHASE •POWER: 11KW •FILLING RANGE: 2-100 G, DEPENDING ON THE MATERIAL •ACCURACY: ±0.2G，±1G，±1.5G,DEPENDING ON THE FILLING WEIGHT •AIR SUPPLY: 0.5-0.8MPA •WEIGHT: APPROX. 800KG Learn More

YY-3034 FULLY AUTOMATIC VERTICAL MATTRESS HANDLE ATTACHING MACHINE INCLUDING THE LABEL ATTACHMENT AND END SEWING TOGETHER, SEWING WIDTH 120 TO 450mm TECHNICAL PARAMETERS: SEWING WIDTH: 120 TO 450mm (4.7 INCHES TO 17.7 INCHES) SEWING THICKNESS: ≤25mm (ONE INCH) PRODUCTION CAPACITY: 4~6M/MIN (7 TO 8 YARDS PER MINUTE) TOTAL POWER: 8KW POWER SUPPLY: 220V QUANTITY: 1 Learn More

TT-5081 PRODUCTION LINE FOR NEEDLE-PUNCHED NONWOVEN FABRICS, 50 Hz, YEAR 1992 TO 2024 THE FOLLOWING WEIGHTS OF NONWOVEN FABRIC CAN BE MADE ON THE PRODUCTION LINE: 200 TO 1000 G/M² LINE EFFICIENCY: 300 KG/H FINAL WORKING WIDTH OF THE NONWOVEN FABRIC: 2500mm POWER SUPPLY: 400 V, 50 Hz, INSTALLED POWER: 62 KW THE LINE IS EQUIPPED WITH MODERN CONTROL IN CONTROL CABINETS NECESSARY AREA FOR THE ROPE: LENGTH: 17000mm, WIDTH: 10000mm, Learn More

YY-1845 PET SINGLE BEAM SPUNBONDED NONWOVENS PRODUCTION LINE GENERAL DESCRIPTION: WIDTH OF PRODUCT: 3.2M; WEIGHT RANGE: 15 TO 170G/M2; PRODUCTION CAPACITY: 556KG/H (BASED ON PRODUCT WITH BASIS WEIGHT OF 50G/M2 OR ABOVE, AND WITH WIDTH OF 3.2M AND FABRIC DELIVERING SPEED OF 58M/MIN). THE DESIGNED ANNUAL CAPACITY IS 4000 TONS PET SPUNBONDED NONWOVEN FABRICS (OUTPUT CALCULATION IS BASED ON THE PRODUCT WITH BASIS WEIGHT OF 50G/M2 AND WITH WIDTH OF 3.2M AND 8000 WORKING HOURS ANNUALLY AND AT FABRIC CONVEYING SPEED OF 58M/MIN, AND THE EFFICIENCY OF 95%). PROCESS SPEED: 10M/MIN TO 150M/MIN; FIBER FINENESS: 1.0 TO 3.0 DPF; MACHINERY DIMENSIONS (L×W×H): 25M×18M×10.5M (FOR REFERENCE ONLY AND DEPENDS ON THE ACTUAL DESIGN). TOTAL INSTALLED POWER: 1492KW (ACTUAL POWER CONSUMPTION: APPROXIMATELY 746KW). Learn More