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K-5243 AUTOMATIC TRIMMING MACHINE FOR FOAM BLOCKS OR FOAM MATTRESSES, FOUR SIDESREFERENCE NUMBER: K-5243 (YOU MUST LOOK AT THE VIDEO, IT’S AMAZING) AUTOMATIC TRIMMING MACHINE FOR FOAM BLOCKS OR FOAM MATTRESSES, FOUR SIDES DESCRIPTION: PU SLABS CUT FROM FOAM BLOCK BY HORIZONTAL CUTTING UNDERGO PERIMETRICAL STRETCHING, (SOMETIMES A FEW CENTIMETERS STRETCHING). IN ORDER TO ACHIEVE SATISFACTORY SIZES (±1MM EACH SIDE) THE REMOVING OF IRREGULAR EDGES IS REQUIRED. THIS MACHINE TRIMS FOAM SLABS AND ALSO COUPLED SLABS. IT CAN BE PLACED AT THE END OF THE MATTRESS GLUING PLANT (MANUAL OR AUTOMATIC) OR BEYOND THE HORIZONTAL CUTTING MACHINE. THE COUPLED FOAM SHEETS ARE NOT ALIGNED AND NEED TO BE TRIMMED. OFTEN THE COUPLED MATTRESSES ARE TRIMMED ONE BY ONE ALONG THE FOUR SIDES WITH A MANUAL VERTICAL CUTTING MACHINE WASTING A LARGE AMOUNT OF TIME. THIS MACHINE AUTOMATICALLY TRIMS THE FOUR SIDES OF FOAM MATTRESSES WITHOUT ANY HANDLING; THAT MEANS AN ACCURATE TRIM AND SHORT PROCESSING TIME. QUANTITY AVAILABLE: 1 Learn More -
YY-3389 SLITTER REWINDER MACHINE FOR TOILET AND TISSUE PAPER, PRODUCTION SPEED 80 TO 180 M PER MINYY-3389 SLITTER REWINDER MACHINE FOR TOILET AND TISSUE PAPER, PRODUCTION SPEED 80 TO 180 M PER MIN AUTOMATIC TOILET PAPER AND TISSUE PAPER TRIMMING AND SEALING REWINDING MACHINE INCLUDES ADVANCED PLC CONTROL SYSTEM, FREQUENCY CONVERSION SPEED CONTROL, ELECTRONIC BRAKE WITH MULTI-PICTURE HUMAN-MACHINE INTERFACE TOUCH SCREEN OPERATING SYSTEM, SPECIALIZING IN THE PRODUCTION OF FLAT ROLLS OF TOILET PAPER CORE AND CORELESS ROUND ROLLS, THE EQUIPMENT HAS AN AUTOMATIC REWINDING, PAPER ROLLS FORMED WITH AUTOMATIC DELIVERY, AUTOMATIC CORE SHAFT, AUTOMATIC CORE SHAFT PULLING, AUTOMATIC CYCLING OF THE CORE SHAFTS, AUTOMATIC SEALING AND GLUING OF THE END, AUTOMATIC COMPRESSION, AUTOMATIC TRANSPORT TO THE CUTTING SYSTEM. THE MACHINE CAN BE AUTOMATICALLY TRANSPORTED TO THE CUTTING SECTION, WHICH ALLOWS FOR UNMANNED REWINDING, IMPROVES THE WORKING EFFICIENCY, REDUCES LABOR. QUANTITY: 1 Learn More -
V-1041 AIRLAY- FELT LINE 2400mmINDEX 1. Technical specification pag.2 2. Line composition pag.3 3. Machines description pag.4 4. Total price of the turn-key plant pag.25 5. Sale terms pag.26 6. Payment terms pag.28 7. General selling terms and conditions pag.29 Learn More -
M-6054 EXTRUSION PLANT FOR FOAMED PET, WORKING WIDTH SHEETS 610mm x 240mmM-6054 EXTRUSION PLANT FOR FOAMED PET, WORKING WIDTH SHEETS 610mm x 240mm
OFFER 001
EXTRUSION PLANT
FOR FOAMED PET
WORKING WIDTH: SHEETS 610mm x 240mm
THICKNESS: 5mm TO 60mm
DENSITY: 80 TO 250 KG/M3
CAPACITY: UP TO 500 KG PER HOUROFFER 002
SILO FOR VIRGIN MATERIALOFFER 003
DRYING SYSTEM (SUITABLE FOR 500 KG PER HOUR)OFFER 004
GRAVIMETRIC FEEDING SYSTEMOFFER 005
GAS STOCKING SYSTEMOFFER 006
GAS FEEDING SYSTEMOFFER 007
EXTRUDEROFFER 008
SCREEN CHANGEROFFER 009
STRAND DYE WITH ELEMENTS FOR EXTRUSIONOFFER 010
PNEUMATIC SHAPER FOR SHAPING THE BOARD BY ADJUSTING THE LOADOFFER 011
HAUL OFF UNITOFFER 012
ROLLERS FOR BOARDS CONVEYINGOFFER 013
PULLER HAUL OFFOFFER 014
TRANSVERSAL CUTTING UNITOFFER 015
FINISHING EQUIPMENTOFFER 016
BLOCK WELDING MACHINEOFFER 017
FINISHING PLATFORMOFFER 018
HORIZONTAL CUTTING MACHINEOFFER 019
SHEETS WELDING MACHINEOFFER 020
SCRAPS RECYCLING SYSTEMOFFER 021
GRINDER TO MILL THE PIECES OF MATERIALOFFER 022
COMPACTING UNITOFFER 023
STORING SILOS FOR DENSIFIED FOAM PETOFFER 024
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUTOFFER 025
CABLES AND CABLING MATERIALSOFFER 026
PIPINGQUANTITY: 1 PLANT
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T-8260 ALBRECHT BAUMER IS-M, 40 METERS PER MINUTE, CUT HEIGHT 1300mm, YEAR 1987T-8260 ALBRECHT BAUMER IS-M, 40 METERS PER MINUTE, CUT HEIGHT 1300mm, YEAR 1987 MAKE: ALBRECHT BAUMER MODEL: IS-M SPEED: 0 TO 40 METERS PER MINUTE CUTTING HEIGHT: 1300mm KNIFE MEASUREMENTS: 10 x 0.45 x 10350mm POWER SUPPLY: 380 VOLTS, 3-PHASE, 50 Hz POWER REQUIREMENT: 4 KW YEAR: 1987 RIGHT TABLE: 2435mm BUN WIDTH (RIGHT TABLE): 2200mm BUN LENGTH: 2580mm LEFT TABLE: 2435mm BUN WIDTH (LEFT TABLE): 2200mm BUN LENGTH: 2580mm) QUANTITY: 1 Learn More -
TT-5876 STUTZNACKER MAMMUT VMK250 MULTI-NEEDLE QUILTING MACHINE/CUTTING AND TRIMMING MACHINE/STACKER, CONVEYOR BELT APPROX. 2500 X 4000mm, YEAR 2005TT-5876 STUTZNACKER MAMMUT VMK250 MULTI-NEEDLE QUILTING MACHINE/CUTTING AND TRIMMING MACHINE/STACKER, CONVEYOR BELT APPROX. 2500 X 4000mm, YEAR 2005 STUTZNACKER MAMMUT VMK250 MULTI-NEEDLE QUILTING MACHINE/CUTTING AND TRIMMING MACHINE/STACKER STUTZNACKER MAMMUT VMK250 3-FOLD UNWINDING DEVICE WITH OPPOSING THREAD DEPOT QUANTITY: 1 Learn More -
TT-1112 EXTRUSION LAMINATOR, UP TO 2200mm, ONE SIDEDTT-1112 EXTRUSION LAMINATOR, UP TO 2200mm, ONE SIDED LAMINATING MACHINE (480 VOLTS, 3-PHASE, 60Hz) MAIN PROCESS AND PARAMETERS TECHNOLOGICAL PROCESS MAIN UNWINDING, RECTIFYING, EXTRUDING, COMPOUND CUTTING AND REWINDING. MAIN TECHNICAL PARAMETERS 1. RAW MATERIAL: SUITABLE FOR COATING RESIN LDPE, PP AND OTHER COATING BASE MATERIAL. 2. AUXILIARY BASE MATERIAL: PAPER, NON-WOVEN FABRIC, ALUMINUM FILM, WOVEN CLOTH AND OTHER APPLICABLE MATERIALS MECHANICAL SPEED: 60 TO 150 METERS/MINUTE (ACTUAL SPEED DEPENDS ON FILM MATERIAL, FILM WIDTH AND THICKNESS, ETC.) EFFECTIVE WIDTH OF LAMINATING: 1200 TO 2000mm LAMINATING THICKNESS: 0.008 TO 0.080mm LAMINATING THICKNESS ERROR ±5% TENSION SETTING RANGE: 20 TO 200 KG/FULL WIDTH CONSTANT TENSION MAXIMUM EXTRUSION: 200 KG/HOUR INNER DIAMETER OF BASE MATERIAL ROLL CORE: 76mm MACHINE POWER: 100 KW ACTUAL OPERATING POWER IS 50 KW TO 60 KW CONTROL TYPE OF COMPOUND SPEED AND LAMINATING THICKNESS: PLC COMPUTER, FULLY AUTOMATIC ELECTRICAL CONTROL LAMINATING WITH EMBOSSING: SINGLE-LAYER Learn More -
M-1480 SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINEREFERENCE NUMBER: M-1480
SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE
TECHNICAL CHARACTERISTICS:
UNWINDER
MAXIMUM WIDTH: 1800mm
MAXIMUM DIAMETER: 1100mm
MINIMUM WIDTH: 420mm
MAXIMUM WEIGHT: 300kgs
CORE ID: 3”
REWINDER:
MAXIMUM WIDTH: 1800mm
MAXIMUM DIAMETER: 1000mm
MINIMUM WIDTH: 100mm
MAXIMUM WEIGHT PER SHAFT: 300kgs
CORE ID: 3”
MATERIAL:
TYPE: 100% PP NONWOVEN
MINIMUM: 10gsm
MAXIMUM: 150gsm
TENSION:
MAXIMUM: 2 PLI
SPEED:
METERS PER MINUTE: 250
DESCRIPTION:
REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.
THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.
THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.
UNWINDER WITH SHAFT:
THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.
THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.
THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.
THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.
THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.
CUTTING:
THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.
THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.
SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.
LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.
COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.
19 SLITTERS ARE INCLUDED.
REWINDER:
PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.
THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.
THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.
FABRIC OPENING SYSTEM:
THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.
AUTOMATIC TENSION SYSTEM:
THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.
MANUAL POSITIONING (OPTIONAL):
THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.
A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.
THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.
POSITION TOLERANCE: +/- 0.30 mm.
THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.
UNLOADING ROLL TABLE:
A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.
THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.
THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.
CONTROL:
HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.
TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.
DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.
DOCUMENTS INCLUDED:
THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:
OPERATION MANUAL
MAINTENANCE MANUAL
SAFETY MANUAL
ELECTRIC DIAGRAMS
CONTROL SYSTEM MANUAL
PLC BACKUP
REQUIREMENTS:
ELECTRIC 15 KW, 440 VAC, TRI PHASE.
PNEUMATIC 6 BAR - 60 LTS. / MIN.
DUCTS AND WIRING:
DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS
SIEMENS PLC
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G-4426 SLAUGHTER LINE FOR CATTLE (300 PD) AND SHEEP (1000 PD)REFERENCE NUMBER: G-4426 SLAUGHTER LINE FOR CATTLE (300 PD) AND SHEEP (1000 PD) QUANTITY AVAILABLE: 1 Learn More -
YY-3098 AUTOMATIC VERTICAL FOAM CUTTING MACHINE, MAXIMUM BUN HEIGHT 1270mm, YEAR 2021YY-3098 AUTOMATIC VERTICAL FOAM CUTTING MACHINE, MAXIMUM BUN HEIGHT 1270mm, YEAR 2021 ALL SERVO MOTORS ON ALL MACHINES. ALL SIEMENS. QUANTITY: 1 Learn More