Search results for: 'Automatic+4+side+ov'
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- Automatic+4+side+over
- J-3004 FIBRILLATED RAFFIA TAPE EXTRUSION LINE – NEW, 120mmJ-3004 FIBRILLATED RAFFIA TAPE EXTRUSION LINE – NEW, 120mm PP FIBRILLATED YARN EXTRUDER LINE MODEL: NOVASTAR-120 EXTRUSION LINE FOR PRODUCTION OF PP FIBRILLATED YARN RAW MATERIAL: PP GRANULE FINISHED PRODUCTS: NON-TWISTED TAPE YARN, FIBRILLATED YARN FOR TWINE RANGE OF PRODUCT: 10,000 TO 30,000 DENIER 10000 DENIER APPROXIMATELY 17 TO 19 YARN 16000 DENIER APPROXIMATELY 11 TO 12 YARN 22000 DENIER APPROXIMATELY 8 TO 9 YARN 28000 DENIER APPROXIMATELY 6 TO 7 YARN 32000 DENIER APPROXIMATELY 5 TO 6 YARN EXTRUSION THROUGHPUT: 300 KG PER HOUR EXTRUSION CAPACITY: 180 TO 250 KG PER HOUR (PRODUCT CAPACITY DEPEND ON FILAMENT SIZE) EXTRUDER SCREW DIAMETER: Ø 120mm T-DIE WIDTH: 1300mm TAKE-OFF ROLLER WIDTH: 1200mm TAKE-OFF LINE SPEED: 160 METERS PER MINUTE (MAXIMUM) OPERATION SIDE: RIGHT TO LEFT, OR LEFT TO RIGHT Learn More
- T-9753 BRUNO MODEL FH250-T TOGGLE DIE CUTTING PRESS BELT-FEED FOR SHEET AND ROLLED MATERIALS, 78” X 54”, 250 TON-YEAR 2003T-9753 BRUNO MODEL FH250-T TOGGLE DIE CUTTING PRESS BELT-FEED FOR SHEET AND ROLLED MATERIALS, 78” X 54”, 250 TON-YEAR 2003 78” X 54” BRUNO FH 250-T YEAR: 2003 QUANTITY: 1 Learn More
- YY-2745 ELECTRONIC AUTOMATIC FILLING MACHINE FOR COVER & AUTOMATIC INSERTION OF FOAM LAYERS INTO COVERS, MACHINE N. 10, MACHINE NAME BRAND GRASSI (ITALY), WORKING WIDTH 2200mm (86 INCHES)YY-2745 ELECTRONIC AUTOMATIC FILLING MACHINE FOR COVER & AUTOMATIC INSERTION OF FOAM LAYERS INTO COVERS, MACHINE N. 10, MACHINE NAME BRAND GRASSI (ITALY), WORKING WIDTH 2200mm (86 INCHES) SPECIFICATION OF THE MACHINE: MAXIMUM WORKING AREA: FROM 700mm TO 2200mm; MAXIMUM HEIGHT: FROM 05CM TO 40CM; KING OF MATERIALS: ANY KIND OF FOAM LAYERS; PRODUCTION: 2 CYCLES/MINUTE; DIMENSIONS: 3500 X 3500 X H2200 mm (WITH ALL OPTIONAL); WEIGHT: 3.250 KG; POWER: 8 KW; POWER SUPPLY: 480V – AC – 60 Hz – 3PHASES; AIR PRESSURE: 6/8 BAR. QUANTITY: 1 Learn More
- 100L/H LIQUID SOAP PRODUCTION LINEREFERENCE NUMBER: T-6924 100L/H LIQUID SOAP PRODUCTION LINE ITEM 001 ARO- 250L RO WATER TREATMENT 1. CAPACITY: 250L/H; DESIGN VOLUME: 250L/H 2. WATER CONDUCTIVITY: PURE WATER MACHINE: ≤8US/CM (RAW WATER CONDUCTIVITY ≤300US) 3. RECLAIM RATE (%) 4. PH VALUE: BETWEEN 5.5 AND 7.5 5. DESALINATION RATE: WHOLE MACHINE DESALINATION RATE ≥98%, SINGLE MEMBRANE LOWEST DESALINATION RATE 99.6% 6. PRODUCT ADVANTAGES: HANGZHOU SOUTH PRESSURE PUMP, ANHYDROUS AUTOMATIC STOP, LOW PRESSURE, AUTOMATIC PURE WATER PIPE WATER AUTOMATIC FILLING WATER AND STOPFULL AUTOMATIC FUNCTIONS COMPLETE EQUIPMENT ADOPTS STAINLESS STEEL MATERIAL (PVC DRAINAGE PIPE, BEAUTIFUL APPEARANCE AND PRESSURE RESISTANCE. HIGH PRESSURE PUMP IS SOUTH PUMP, IMPORTED SOLENOID VALVE AND DOW MEMBRANE. 7. TECHNOLOGY: ATOM-PE TANKS-RAW WATER PUMP-QUARTZ-SAND FILTERS-ACTIVATED CARBON FILTER-SECURITY FILTER-REVERSE OSMOSIS HOST-PURE WATER TANK-PURE WATER PUMPS-UV STERILIZER-LIQUID WASHING WATER INTRODUCED BY HOST-STORAGE TANK-EDI SYSTEMS-HIGH PURITY WATER TANK-WATER CONSUMING POINT 8. SOURCE WATER PUMP: MODEL: CHL4-20 FLUX: 3M3/H DIAMETER: 35M POWER: 0.35KW MATERIAL: SUS304 1 SET 9. FRP/SUS304 SAND FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTLET: 1 M3/H SIZE: φ250 X 1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.8MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: REFINED QUARTZ SAND~5 1 SET 10. FRP/SUS304 CARBON FILTER TYPE: VERTICAL CYLINDER RINSE DEVICE: MANUAL/AUTO FLUSH EQUIPMENT WATER OUTPUT: 1M3/H SIZE: φ250*1250 (mm) BARREL HEIGHT: 2/3 OF PILLAR HEIGHT WORK PRESSURE: ≤0.9MPA EQUIPMENT MATERIAL: FRP/SUS304 FILTER MEDIUM: ACTIVATED CARBON, PARTICLE SIZE: 0.3 TO 0.4M, 25KG 1 SET 11. PRECISION FILTER SIZE: 20 INCH, 5UM FILTER ELEMENT 2 PCS FLUX: 2T/H MATERIAL: OUTSIDE FILM BLUE PLASTIC EQUIP: 20 INCH 5UM SPRAY FILTER 2 PIECE 1 SET 12. STAINLESS STEEL HIGH PRESSURE PUMP MODEL: CDL WATER OUTPUT: 2T/H DIAMETER: 120M POWER: 0.75KW 1 SET 13. MEMBRANE SHELL MODEL: 4040, MATERIAL: STAINLESS STEEL, 1 LINE 14. REVERSE OSMOSIS MEMBRANE MODEL: DOWREBE4040 DOMESTIC MEMBRANE SINGLE FLOW: 0.25T/H 1 PC 15. CONDUCTIVITY METER - ONLINE MEASURE, CM-240 DIGITAL DISPLAY, 2 SETS 16. WATER SOLENOID VALVE DN25 STAINLESS STEEL, 1 SET 17. RINSE SOLENOID VALVE DN20 STAINLESS STEEL, 1 SET 18. CONTROL VALVE SUS DN20, 2 SETS 19. FLOW METER MODEL: 20750, 0 TO 11GPM, 2 SETS 20. PRESSURE METER, MODEL: 0 TO 0.6MPA, MODEL: 0 TO 2.5MPA, 4 PCS 21. LOW PRESSURE CONTROLLER MODEL: PSI, 1 SET 22. EQUIPMENT RACK, MATERIAL: SUS304, 1 SET 23. PIPELINE, PIPE FITTINGS, FRP/SUS304, 1 SET 24. ELECTRICAL CONTROL CABINET, SUS304 MATERIAL, 1 SET 25. ELECTRICAL COMPONENTS, DELIXI, 1 SET 26. UV DEVICE, 24W OVERCURRENT UV STERILIZER, 1 SET QUANTITY: 1 SET ITEM 002 AHM-200L LIQUID HOMOGENIZER MIXER 1. MAIN POT FULL VOLUME: 240L WORKING CAPACITY: 60 TO 200L INTERNAL AND EXTERNAL SANITATION POLISHING≥300 MESH A. INNER TANK SUS316L, THICK: 5mm SEAL HEAD: SUS316L, THICKNESS: 4mm IMPORT STAINLESS STEEL B. JACKET SUS304, THICK: 5mm, ELECTRIC HEATING: 12KW TAP WATER COOLING BOTTOM INLET AND TOP OUTLET C. SHELL SUS304, THICK: 3mm INSULATION MEDIA: ALUMINUM SILICATE D. LID SUS304, HALF OPEN HINGED LID GMP HYGIENE STANDARDS E. AGITATOR FRAME TYPE WALL SCRAPER MIXING, WITH ONE FIXED PROPELLER FLANGE SHAFT COUPLING STIRRER PADDLE: SUS316L, THICK: 10mm SCRAPER BLADE: PTFE MATERIAL, REMOVE PRODUCT FROM THE WALL F. AGITATOR MOTOR POWER: 2.2KW SIEMENS MOTOR AND REDUCER SPEED: 0 TO 65RPM DELTA FREQUENCY INVERTER G. SEALING OF AGITATOR THREE WAY SKELETON OIL SEAL + NSK BEARING H. BOTTOM HOMOGENIZER POWER: 4KW, SIEMENS MOTOR SUS316L, ROTOR AND STATOR HIGH SHEARING HOMOGENIZER SPEED: 0 TO 3600 RPM, DELTA INVERTER I. SEALING OF HOMOGENIZER MECHANICAL SEAL+ WATER COOLING CIRCULATION J. DISCHARGING WAY SUS316L, DN36 BOTTOM BALL VALVE HYGIENE LEVEL 2. ELECTRIC CONTROL SYSTEM SHELL MATERIAL: SUS304, THICKNESS: 2mm STAINLESS STEEL SAND PANEL STANDARD CONFIGURATION: INSTRUMENT, BUTTON, APPLIANCE COMPONENTS SCHNEIDER 3. PLATFORM & BRACKET ALL SS AND EQUIPPED WITH ANTI-SKID ALUMINUM PLATE BEST CONFIGURATION 4. OTHER ACCESSORY SPARE PARTS PROVIDE NAMES & QUANTITY OF SPECIAL AND VULNERABLE PARTS RANDOM QUANTITY: 1 SET ITEM 003 HORIZONTAL LIQUID FILLING MACHINE CYLINDER - BRAND: AIRTAC FAMOUS BRAND, LOW GAS CONSUMPTION STRONG DRIVING FORCE CONTROL SYSTEM - "MANUAL/AUTOMATIC" CONTROL, "RESET", "MANOMETER". FOOT CONTROL PANEL - CONTROLLED BY FOOT, MATERIALS ARE FILLED INTO BOTTLES WHEN PRESS THIS PANEL. MATERIAL ENTRANCE - USING STEEL PIPE CONNECT WITH CHARGING BASKET. FILLING NOZZLE - FILLING VOLUME AND FILLING NOZZLE SIZE IS OPTIONAL. 1 STRUCTURE SELF-SUCTION PRODUCTS TO FILLING MACHINE FULL PNEUMATIC CONTROL NORMAL GRAVITY TYPE FEEDING PRODUCTS. CHANGE MANUAL" AND "AUTOMATIC" FILLING STATE PISTON CYLINDER CONTROL VOLUME 2 PRINCIPLE COMPRESSED AIR CONTROL DRIVE USING LEAD SCREW, COUNTER, MAKE FILLING QUANTITY ADJUSTMENT ACCURATE EMERGENCY SWITCH, PISTON AUTOMATICALLY RETREAT BACK TO INITIAL BITS, FILLING STOP. 3 CYLINDER: AIRTAC 4 MATERIAL: SS316L FOR ALL CONTACT PRODUCTS PART, OTHER PARTS SS304 8 FILLING RANGE: 500 TO 5000ML 10 FILLING SPEED: 0 TO 30BPM (ADJUSTABLE) 12 AIR PRESSURE: 0.5 TO 0.8MPA 13 WORKING PRESSURE: 0.2 TO 0.5MPA 14 AIR CONSUMPTION: 0.05M3/MIN 15 WEIGHT: 45KG QUANTITY: 1 SET ITEM 004 SEMI AUTOMATIC CAPPING MACHINE CAPPING TIME & TORQUE CONTROL HEIGHT CONTROL ACCORDING TO BOTTLES CAPPING CONTROL MOTOR - MOVE AROUND ON BOTH SIDES TO CONTROL CAPPING CAPS SCREW CAPPING PARTS - 4 SILICONE ROTATING CAPS PART PUMP CAP SETTING PART- FIXING PUMP PART AND THEN ROTATING CAPS 1. BOTTLE LOCK RANGE BOTTLE HEIGHT: 30 TO 300mm BOTTLE WIDTH: 15 TO 100mm 2. LOCK LID WRESTING: STANDARD VALUE 4 TO 8KG/CM 3. POWER: 80W 4. USE OF GAS SOURCE: 0.4 TO 0.6MPA 5. VOLTAGE: 220V/50Hz 6. SIZE: 500 X 380X 700mm 7. NET WEIGHT: 35 KG QUANTITY: 1 SET ITEM 005 ALM -SEMI AUTOMATIC ROUND BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10-150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20-80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 006 ALM -SEMI AUTOMATIC FLAT BOTTLE LABELING MACHINE 1. SCOPE OF APPLICABLE LABELS: WIDTH OF 10 TO 350mm, LENGTH OF 10 TO 150mm 2. DIAMETER OF APPLICATE BOTTLE NECK: EXTERNAL DIAMETER OF 20 TO 80(mm), HEIGHT OF 30 TO 200(mm) 3. MAX ROLL INSIDE DIAMETER: 76mm 4. PRODUCTION CAPACITY: 1200 TO 2400 BOTTLES/HOUR (IT DEPENDS ON SIZE OF LABEL AND SPEED OF MANUAL OPERATION) 5. RATED VOLTAGE: 220V/50Hz 6. TOTAL POWER: 100W QUANTITY: 1 SET ITEM 007 HANDHELD INKJET PRINTER 1. MATERIAL: STAINLESS STEEL 2. DIMENSION: 130 X 128 X 200mm 3. CONTROL SCREEN: COLOR TOUCH SCREEN, INTELLIGENT TOUCH SCREEN (CAN BE CONTROLLED BY UNIVERSAL WIRELESS MOUSE, CAN ALSO BE IMPORTED ON THE COMPUTER AND IMPORTED THROUGH U DISK) 4. PRINTING: 360° ALL-IN-ONE CODING, WHETHER IT IS ARBITRARILY FACING FORWARD AND DOWNWARD, TO MEET PRODUCTION NEEDS. 5. PRINTING FONT: BUILT-IN NATIONAL STANDARD FULL FONT, PINYIN INPUT METHOD, TOUCH ONLINE EDITING, NO NEED TO CONNECT TO THE COMPUTER, EASY TO OPERATE. 6. PRINTED FONTS: HIGH-DEFINITION PRINTED FONTS (IE PRINTED) DOT MATRIX FONTS, BUILT-IN MULTIPLE CHINESE AND ENGLISH FONTS. 7. PRINTING GRAPHICS: CAN SPRAY A VARIETY OF TRADEMARK PATTERNS, GRAPHICS CAN BE IMPORTED THROUGH THE U DISK. 8. PRINTING ACCURACY: 600DPI (HIGH DEFINITION) 9. NUMBER OF PRINT LINES: ADJUSTABLE FROM ONE TO SEVEN LINES 10. PRINTING HEIGHT: CAN BE PRINTED 2mm-13mm (ADJUSTABLE) PLUS NOZZLE (CAN BE INCREASED TO 50 mm) 11. PRINTING BAR CODE: BAR CODE, 2D BAR CODE 12. WEIGHT: 1.18KG 13. PRINTING MATERIALS: WOOD BOARD, CARTON, STONE, MDF, LIGHT STEEL KEEL, PIPE, METAL, PLASTIC, ALUMINUM FOIL, CABLE, ETC. QUANTITY: 1 SET ITEM 008 AIR COMPRESSOR 1. POWER: 4KW QUANTITY: 1 SET Learn More
- TT-2153 SIEMENS SGT-800 GAS TURBINE, 54 MW, 11 KV, 50 Hz AND 1500 RPM, FUEL NATURAL GAS, FREQUENCY 50/60 HzTT-2153 SIEMENS SGT-800 GAS TURBINE, 54 MW, 11 KV, 50 Hz AND 1500 RPM, FUEL NATURAL GAS, FREQUENCY 50/60 Hz GROSS EFFICIENCY 38.86.0% HEAT RATE9, 256 KJ/KWH UNUSED CONDITION: EXCELLENT (NEW SURPLUS) TURBINES STORED TO SIEMENS RECOMMENDATION. NOTE: THIS IS A PACKAGE DEAL AND REQUIRES BUYER TO PURCHASE ALL 3 UNITS. POI AND POF REQUIRED UPFRONT. QUANTITY: 3 Learn More
- G-4426 SLAUGHTER LINE FOR CATTLE (300 PD) AND SHEEP (1000 PD)REFERENCE NUMBER: G-4426 SLAUGHTER LINE FOR CATTLE (300 PD) AND SHEEP (1000 PD) QUANTITY AVAILABLE: 1 Learn More
- G-0784 RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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REFERENCE NUMBER: M-7873
CHOCOLATE CEREAL AND GRANOLA BAR AUTOMATIC LINE
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THIS PRODUCING LINE IS A MULTI-FUNCTION LINE WHICH CONSISTS OF KITCHEN EQUIPMENTS, FORMING AND SHEETING SYSTEM, NUTS SPRINKLING SYSTEM, FORMING AND PRESSING ROLLER, REFRIGERATION SYSTEM, COOLING TUNNEL, CANDY BAR SLITTING, CUTTING AND CONVEYING SYSTEM, AND CHOCOLATE ENROBING MACHINE, ETC.
THIS LINE TAKES THE PLACE OF THE TRADITIONAL, MANUAL WORKSHOP PRODUCTION WITH FULL AUTOMATIC MACHINERY PRODUCTION. THIS LINE WILL BE IDEAL FOR THE CANDY BAR LEISURE FOOD INDUSTRY, WITH MODERN AND LARGE QUANTITY PRODUCTION.
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