Search results for: 'Heater Cap'

J-3004 FIBRILLATED RAFFIA TAPE EXTRUSION LINE – NEW, 120mm PP FIBRILLATED YARN EXTRUDER LINE MODEL: NOVASTAR-120 EXTRUSION LINE FOR PRODUCTION OF PP FIBRILLATED YARN RAW MATERIAL: PP GRANULE FINISHED PRODUCTS: NON-TWISTED TAPE YARN, FIBRILLATED YARN FOR TWINE RANGE OF PRODUCT: 10,000 TO 30,000 DENIER 10000 DENIER APPROXIMATELY 17 TO 19 YARN 16000 DENIER APPROXIMATELY 11 TO 12 YARN 22000 DENIER APPROXIMATELY 8 TO 9 YARN 28000 DENIER APPROXIMATELY 6 TO 7 YARN 32000 DENIER APPROXIMATELY 5 TO 6 YARN EXTRUSION THROUGHPUT: 300 KG PER HOUR EXTRUSION CAPACITY: 180 TO 250 KG PER HOUR (PRODUCT CAPACITY DEPEND ON FILAMENT SIZE) EXTRUDER SCREW DIAMETER: Ø 120mm T-DIE WIDTH: 1300mm TAKE-OFF ROLLER WIDTH: 1200mm TAKE-OFF LINE SPEED: 160 METERS PER MINUTE (MAXIMUM) OPERATION SIDE: RIGHT TO LEFT, OR LEFT TO RIGHT Learn More

C-4835 RICE CAKE MACHINES

OFFER 001
MODEL: 8501 (EASY CLEANING)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1 PC EVERY 10 SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 85 OR 90mm * T: 3 TO 10mm (3 TO 15mm OPTION)
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 002
MODEL: 10001
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1PC EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 100mm * T: 3 TO 12mm (3 TO 15mm OPTION)
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 003
MODEL: 6502
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 2PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 65mm * T: 3 TO 12mm (3 TO 15mm OPTION)
CAPACITY: 720 PCS/HOUR
QUANTITY: 1

OFFER 004
MODEL: 4506
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 6PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 45mm * T: 3 TO 12mm
CAPACITY: 2,160 PCS/HOUR
QUANTITY: 1

OFFER 005
MODEL: 2515
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 15PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 25mm * T: 3 TO 12mm
CAPACITY: 5,400PCS/HOUR
QUANTITY: 1

OFFER 006
MODEL: 8585(S1)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1PC EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 85 OR 90 OR 100mm (SQUARE) * T: 3 TO 12mm
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 007
MODEL: 50115(S1)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 1PC EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 50*115mm (RECTANGLE) * T: 3 TO 12mm
CAPACITY: 360 PCS/HOUR
QUANTITY: 1

OFFER 008
MODEL: 6060(S2)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 2PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 60*60mm (SQUARE) * T: 3 TO 12mm
CAPACITY: 720 PCS/HOUR
QUANTITY: 1

OFFER 009
MODEL: 4570(S3)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 3PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 45*70mm (RECTANGLE) * T: 3 TO 12mm
CAPACITY: 1,080 PCS/HOUR
QUANTITY: 1

OFFER 010
MODEL: 2575(S5)
SIZE: 575(L) mm X 470(W) mm X 1,420(H) mm
WEIGHT: 165 KGS
ELECTRIC: 220V / 50 OR 60HZ (1 PHASE 3.5 KW MAX)
ELECTRIC CONSUMPTION: 2KW
WORKING CAPACITY: 5PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 25*75mm (RECTANGLE) * T: 3 TO 12mm
CAPACITY: 1,800 PCS/HOUR
QUANTITY: 1

OFFER 011
MODEL: 4509 (PLC CONTROL)
SIZE: 1,150(L) mm X 460(W) mm X 1,400(H) mm
WEIGHT: 420 KGS
ELECTRIC: 220 TO 380V / 50 OR 60HZ (3 PHASE 6 KW MAX)
HEATER TEMPERATURE: MAX: 400 ℃: MIN: -10 ℃
WORKING CAPACITY: 9PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 45mm* T: 10mm
CAPACITY: 3,240 TO 4,500 PCS/HOUR
QUANTITY: 1

OFFER 012
MODEL: 50115 (S3) (PLC CONTROL)
SIZE: 1,150(L) mm X 460(W) mm X 1,400(H) mm
WEIGHT: 420 KGS
ELECTRIC: 220 TO 380V / 50 OR 60HZ (3 PHASE 6 KW MAX)
HEATER TEMPERATURE: MAX: 400 ℃: MIN: -10 ℃
WORKING CAPACITY: 3 PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 50*115mm (RECTANGLE) * T: 10mm
CAPACITY: 1,080 PCS/HOUR
QUANTITY: 1

OFFER 013
MODEL: 6060(S6) (PLC CONTROL)
SIZE: 1,150(L) mm X 460(W) mm X 1,400(H) mm
WEIGHT: 420 KGS
ELECTRIC: 220 TO 380V / 50 OR 60HZ (3 PHASE 6 KW MAX)
HEATER TEMPERATURE: MAX: 400 ℃: MIN: -10 ℃
WORKING CAPACITY: 6PCS EVERY 10SEC
MATERIAL: 100% OF VARIOUS GRAINS
SIZE OF SNACK: D: 60*60mm (SQUARE) * T: 10mm
CAPACITY: 2,160 PCS/HOUR
QUANTITY: 1

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TT-1744 WARTSILA 18V32 HFO GENERATOR, 6MW, 50Hz, 6.6KV WARTSILA 18V32 HFO GENERATOR 6MW HOURS: 4175H, 3784H ALTERNATORS: JYOTI LTD, LEROY SOMER 50Hz 6.6KV QUANTITY: 2 Learn More

TT-7680 SIEMENS SST 400 CONDENSING STEAM TURBINE, YEAR 2011, 50/60Hz, 30 MW SIEMENS SST 400 YEAR 2011 TYPE: SST 400 CONDENSING STEAM TURBINE WITH FOUR BLEEDS AND ONE EXTRACTION TURBOSE OUTPUT: (AT GENERATOR TERMINALS) NORMAL 30 MW MAXIMAL 31.88 MW MINIMAL 4.5 MW QUANTITY: 4 Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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TT-5649 STEAM TURBINE POWER PLANT, 147MW, 60Hz, YEAR 1999 STEAM TURBINE POWER PLANT BRAND: MITSUBISHI (JAPAN) MANUFACTURING YEAR: 1999 RUNNING HOUR: 43,970 HOURS OUTPUT: 147MW (AT GENERATOR TERMINAL) Learn More

TT-1726 POLYPROPYLENE TAPE LINE EXTRUDER 15 TONS DAILY CAPACITY, 264 WINDERS, YEAR 2012 POLYPROPYLENE TAPE LINE EXTRUDER 15 TONS DAILY CAPACITY CONDITION: USED MODEL: POLYPROPYLENE TAPE LINE EXTRUDER CAPACITY: 15 TONS DAILY CAPACITY YEAR: 2012 QUANTITY: 1 Learn More

EFFECTIVE WIDTH: 1600mm
DAILY OUTPUT: 10,000 KGS PER DAY
WEIGHT RANGE: 10 TO 150 GSM
FILAMENT DIAMETER: 1.6 TO 2.0 DENIER
SPEED: 350 TO 400 METERS PER MINUTE
RAW MATERIAL: POLYPROPYLENE (PP)
DIMENSIONS: 35,000 X 15,000 X 11,000mm
VOLTAGE: 380 VOLTS, 3 PHASE

CONSISTING OF:

SPUNBOND EQUIPMENT

PP VACUUM SUCTION MACHINE (2)
7800 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS PER HOUR
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
ACCURACY: 0.01%

EXTRUDER (2)
DIAMETER: 130mm
SINGLE SCREW (2)
HEATING SYSTEM: ELECTRICITY
MOTOR: 75 KW

MELT FILTRATION MACHINE (2)
PIPE SIZE: 50mm
FILTER AREA: 3.5 SQUARE METERS
MELT FLOW: 650 KGS PER HOUR
DOUBLE FILTRATION CHAMBER

MELTING PUMP (2)
40 RPM
FLOW CAPACITY: 400 KGS PER HOUR
POWER: 7.5 KW

SPINNING BEAM (2)
DIMENSIONS: 1900 X 256mm
HANGER TYPE MELT DISTRIBUTION
HEATING SYSTEM: OIL
WORKING TEMPERATURE: 200 TO 260 CELSIUS

SPINNERET (4)
HARDNESS: 30
SIZE: 1900mm LONG X 256mm WIDE
HOLE DIAMETER 0.45mm
HOLE QUANTITY: 6500 HOLE PER METER

QUENCHING UNIT (2)
WORKING TEMP: 20 CELSIUS
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
AIR PRESSURE: 6500
FILTER SIZE: 80#

FILAMENT DRAFT UNITS (2)
AIR PRESSURE: 5020PA
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
INSIDE TEMP: 10 TO 25 CELSIUS
FILAMENT FINENESS: 1.6 TO 2.0 DENIER

MELT BLOWN EQUIPMENT

VACUUM SUCTION MACHINE (2)
LOAD CAPACITY: 700 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS/H
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
4 HOPPERS
200 KGS HOPPER LOAD

EXTRUDER
DIAMETER: 105mm
SINGLE SCREW
MOTOR: 18.5 KW

MELT FILTER
DOUBLE CYLINDER
HYDRAULIC
MELT FLOW CAPACITY: 450 KGS/HR
FILTER SIZE: 150mm DIAMETER
ELECTRIC HEATING

MELTING PUMP
SPEED: 40 RPM
MELT FLOW CAPACITY: 450 KGS PER HOUR
POWER: 7.5 KW

MELT BLOWN DIE SPINNARET
SPINNERET HOLE SIZE: 0.32 TO 0.35mm
HOLE DISTANCE: 40 TO 42 PER INCH
FABRIC WEIGHT: 2 TO 200 GSM

HIGH PRESSURE AIR BLOWER
AIR FLOW CAPACITY: 70 TO 100 CUBIC METERS PER MINUTE
AIR PRESSURE: 100 KPA
POWER: 200 KW

WEB FORMING MACHINE
SPEED: 100 METERS PER MINUTE

ELECTRIC TREATMENT
VOLTAGE: 220 VOLTS, 50 Hz
INPUT CURRENT: 3A
OUTPUT VOLTAGE: 60 KV
TREAT WEB WIDTH: 1.6 METERS

HOT AIR HEATING MACHINE
WORKING TEMP: 350 CELSIUS
PRESSURE: 0.8 KPA
HEATING: ELECTRIC
POWER: 200 KW

THERMAL CALENDER
PROCESSING SPEED: 400 METERS PER MINUTE
ROLLER SIZE: 2000mm LONG, 520mm DIAMETER
EMBOSSING ROLLER: 1
LINEAR PRESSURE: 30 TO 125 N/mm
HEATING SYSTEM: OIL

HYDROPHILIC MACHINE
SPEED: 400 METERS PER MINUTE
FEEDING SYSTEM: DOUBLE KISSING ROLLER
KISS ROLLER DIAMETER: 215mm
LIQUID TANK: 200 KGS WITH HEAT/WARM AND MIX

DRYING SYSTEM:
INFRARED + HOT AIR
DRIVE ROLL SIZE: 150mm
HEATING EQUIPMENT: QUARTZ HEATER, HOT AIR BLOWER, EXHAUST AIR BLOWER

INSPECTION MACHINE
EFFECTIVE WIDTH: 1600mm
INSPECTION SPEED: 400 METERS PER MINUTE
INSPECT GSM: 10 TO 40 GSM

AUTOMATIC WINDING MACHINE
SPEED: 400 METERS PER MINUTE
ROLLER DIAMETER: 2000mm
ROLLER EXCHANGE SYSTEM: AUTOMATIC
FABRIC INSPECTOR: ONLINE
POWER: 15 KW

HIGH SPEED SLITTING MACHINE
PROCESS SPEED: 800 METERS PER MIN
ROLL DIAMETER: MAX 1500mm
SLITTING WIDTH: 80mm
PAPER TUBE SIZE: 76mm DIAMETER
AUTO TENSILE CONTROL: AVAILABLE ONLINE
METER COUNTING: AVAILABLE ONLINE

OIL HEATER (4)
HEATING POWER: 60 KW
MOTOR POWER: 7.5 KW
OIL PUMP FLOW: 30 CUBIC METERS PER SECOND
PRESSURE: 0.4 KPA

WATER CHILLER
DRIVE SYSTEM: SCREW
COOLING CAPACITY: 300,000 CALORIES
TEMP: 0 TO 20 CELSIUS
POWER: 110 KW

AIR BLOWER
SPEED: 1450 RPM
AIR BLOW CAPACITY: 12,000 CUBIC METERS PER HOUR
PRESSURE: 5200 PA
POWER: 30 KW x 3, 45 KW x 1

AIR COMPRESSOR
DRIVE SYSTEM: SCREW
PRESSURE: 0.8 KPA
POWER: 15 KW

HEATING SYSTEM: ELECTRIC
TEMP: 350 CELSIUS
HEATING TIME: 6 TO 8 HOURS
POWER: 4 KW

ULTRASONIC CLEANING MACHINE
3mm THICK
SIZE: 2000 X 500mm
FREQUENCY VIBRATION: 100 KHZ
TEMP: 40 CELSIUS

ELECTRONIC PANEL BOARD

PLATFORM

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TT-3855 CUMMINS NATURAL GAS GENERATOR SET, 1.4MW, 1400 KW, NATURAL GAS, YEAR 2017, 50Hz/60Hz SERIES ENGINE MODEL C1400 N6C. USED YEAR 2017 SYSTEM INCLUDES BUILDING, COOLING SYSTEM, TRANSFORMER. TOTAL HOURS: 5400 1400 KW USED AS BACK UP GENERATOR WEIGHT: 28,300 LBS. Learn More

REFERENCE NUMBER: R-4395

SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOUR

 

MAIN TECHNICAL PARAMETERS:

PROFILES:

THIS LINE IS USED TO PRODUCE CANDIES IN VARIOUS COLORS AND DESIGNS, ESPECIALLY BUBBLE GUM IN X SHAPE, CUBIC, CORRUGATED, CHANNEL STYLE, AND OTHER KINDS.

IT IS DESIGNED TO FACILITATE THE OPERATION WITH RELIABLE PERFORMANCE AND CHANGEABLE CANDY STYLE.

A CORRUGATION-STYLE WRAPPING MACHINE OR A CUTTING/WRAPPING MACHINE CAN BE SUPPLIED IF REQUIRED.

 

ADVANTAGES:

1) RELIABILITY, EASY CLEANING AND MAINTENANCE

2) ACCURATE CUTTING AND SIMPLE CHANGEOVER

3) EASY OPERATION

4) AUTOMATIC BELT TENSIONING

REFERENCE NUMBER: R-4395

SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOUR

 

MAIN TECHNICAL PARAMETERS:

PROFILES:

THIS LINE IS USED TO PRODUCE CANDIES IN VARIOUS COLORS AND DESIGNS, ESPECIALLY BUBBLE GUM IN X SHAPE, CUBIC, CORRUGATED, CHANNEL STYLE, AND OTHER KINDS.

IT IS DESIGNED TO FACILITATE THE OPERATION WITH RELIABLE PERFORMANCE AND CHANGEABLE CANDY STYLE.

A CORRUGATION-STYLE WRAPPING MACHINE OR A CUTTING/WRAPPING MACHINE CAN BE SUPPLIED IF REQUIRED.

 

ADVANTAGES:

1) RELIABILITY, EASY CLEANING AND MAINTENANCE

2) ACCURATE CUTTING AND SIMPLE CHANGEOVER

3) EASY OPERATION

4) AUTOMATIC BELT TENSIONING

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